In the world of recycling, where sustainability meets industrial precision, few pieces of equipment carry as much weight as the lead refinery furnace. For businesses turning scrap lead—often from used lead-acid batteries—into reusable metal, this furnace isn't just a machine; it's the heart of their operation. But installing one? That's a journey—one that demands expertise, careful planning, and a partner who understands that your success isn't just about the equipment, but about how seamlessly it integrates into your workflow. That's where San Lan Tech comes in.
If you're considering investing in a lead refinery furnace, you probably have a lot of questions: How long does installation take? What do I need to prepare beforehand? Will my team know how to use it once it's up? And what about compliance with environmental regulations? These are the kinds of questions we hear every day—and they're exactly why we've built our installation process around partnership, not just delivery. Let's walk through what you can really expect when you choose San Lan Tech for your lead refinery furnace installation.
First Things First: You're Not Just Buying a Furnace—You're Building a System
Before we even talk about installation, let's clarify something: A lead refinery furnace doesn't work in isolation. To recycle lead efficiently and safely, it needs to integrate with other key components of your recycling line. For many of our clients, that means pairing the furnace with our lead acid battery breaking and separation system —the first step in processing used batteries, where plastic casings, acid, and lead plates are separated. Then there's the filter press equipment , which helps manage wastewater and slurry, and our air pollution control system equipment , designed to keep emissions in check and keep your facility compliant with even the strictest environmental standards.
At San Lan Tech, we don't sell standalone machines. We design systems that work together. So when we start talking about installing your lead refinery furnace, we're already thinking about how it will connect with these other pieces—because a system that's integrated from the start runs smoother, breaks down less, and gives you better results.
The San Lan Tech Installation Journey: From "Let's Talk" to "Full Speed Ahead"
Every installation is unique—your facility size, location, existing equipment, and production goals all play a role. But over the years, we've refined a process that balances structure with flexibility, ensuring no detail is missed. Here's what that journey looks like, step by step.
Phase 1: The Pre-Installation "Deep Dive" – We Learn Your World
Installation doesn't start with a truck pulling up to your site. It starts with a conversation—one where our team of engineers and project managers asks a lot of questions. What's your current recycling capacity? Are you looking to expand? What are the biggest pain points in your existing process? What environmental regulations do you need to meet? We even send a site survey team to visit your facility, taking measurements, assessing your electrical and plumbing systems, and checking for any potential logistical challenges (like narrow doorways or tight corners that might make moving heavy equipment tricky).
One client in Ohio, for example, was converting an old warehouse into a recycling facility. Their space had high ceilings, which was great for ventilation, but the floor hadn't been reinforced in decades. Our survey team noticed this early, recommended a concrete reinforcement plan, and adjusted the furnace placement to distribute weight evenly. By addressing this upfront, we avoided costly delays later—and the client was thrilled we'd thought of something they hadn't even considered.
Phase 2: Customization & Planning – Your Furnace, Your Way
No two recycling operations are identical, so why should your furnace be? Based on what we learn in Phase 1, we customize your lead refinery furnace to fit your needs. Maybe you need a higher capacity model to handle 500kg of lead paste per hour, or a specialized lining to withstand corrosive materials. We also map out the entire installation timeline, including delivery dates, setup milestones, and contingency plans for weather delays or supply chain hiccups (because let's be real—those happen!).
During this phase, we also work with you to secure any necessary permits. Lead recycling is heavily regulated, and permits can vary by state or country. Our compliance team has years of experience navigating these requirements, so we'll help you fill out paperwork, coordinate with inspectors, and ensure your installation meets local, state, and federal standards—including those related to air quality, which is where our air pollution control system equipment comes into play. We'll even schedule a pre-inspection walkthrough with regulators to flag any potential issues early.
Phase 3: Delivery & Setup – Precision in Every Bolt
When delivery day arrives, you won't just see a truck—you'll see a team. Our installation crew, led by a dedicated project manager, arrives with all the tools, parts, and safety gear needed to get the job done. They start by unloading the furnace (which, by the way, can weigh up to 10 tons—so we use specialized lifting equipment and follow strict safety protocols to protect your facility and our team). Then, piece by piece, they assemble the furnace, connecting it to your existing power supply, water lines, and, if applicable, your lead acid battery breaking and separation system .
We once had a client in California who was nervous about the noise and disruption during installation. So our team adjusted their schedule to work nights and weekends, minimizing downtime for their existing operations. It meant longer hours for our crew, but seeing the client's relief when they walked in Monday morning to a fully assembled furnace? That's why we do it.
Phase 4: Testing – "Let's Make Sure It's Perfect"
Before we hand over the keys, we put the furnace through rigorous testing. We start with a "cold test" to check that all moving parts work—conveyors, valves, temperature controls. Then we do a "hot test," running a small batch of lead paste through the furnace to ensure it reaches the correct melting temperature, that the filter press equipment effectively separates solids from liquids, and that the air pollution control system kicks in as it should, reducing emissions to near-zero levels.
If something isn't right, we fix it on the spot. A client in Florida once had an issue with the furnace's temperature sensor reading slightly low during testing. Our technician recalibrated it, ran another test, and stayed late to make sure it held steady for 12 hours straight. The client later told us, "We've worked with other suppliers who would have just said 'close enough.' You guys cared enough to get it perfect."
Phase 5: Training – Empowering Your Team to Succeed
A furnace is only as good as the team running it. That's why we don't just train your operators—we train your maintenance staff, too. Our training sessions are hands-on: we walk your team through daily startup and shutdown procedures, how to troubleshoot common issues (like a clogged filter press), and how to perform routine maintenance to keep the furnace running smoothly. We even provide a detailed manual and a video library of tutorials for reference later.
One client in Texas had a team with varying levels of experience—some operators were new to lead recycling, while others had been in the industry for decades. We adjusted our training to meet everyone's needs: basics for the new hires, advanced tips for the veterans. By the end, the entire team felt confident, and the plant manager told us, "I was worried about the learning curve, but your team made it easy."
Phase 6: Post-Installation Support – We're With You for the Long Haul
Installation day isn't the end of our relationship—it's just the beginning. We check in with you a week after startup to see how things are going, and again at 30 days and 90 days. If you run into a problem, our support team is available 24/7 via phone or email, and for urgent issues, we can dispatch a technician to your site (many of our clients are within a 24-hour drive of one of our regional service centers). We also offer maintenance contracts to keep your furnace in top shape, including regular inspections and replacement of wear parts like furnace liners.
Why San Lan Tech? It's the Little Things That Make the Difference
We could talk all day about the quality of our lead refinery furnace equipment—its durability, energy efficiency, or how it's designed to maximize lead recovery rates. But what really sets us apart is the way we treat our clients. We've had clients tell us they chose us not just because of our equipment, but because during the sales process, we took the time to understand their business goals, not just their budget. Or because when they called with a question after hours, a real person (not an automated system) answered the phone.
| What You Get with San Lan Tech | Why It Matters for Your Operation |
|---|---|
| Customized furnace design | Your system fits your space, capacity, and goals—no one-size-fits-all solutions. |
| End-to-end project management | One point of contact, no finger-pointing—we handle permits, logistics, and coordination. |
| 24/7 support | Peace of mind knowing help is just a call away, even in the middle of the night. |
| Compliance expertise | Avoid fines and delays with a system built to meet local, state, and federal regulations. |
Ready to Start Your Journey?
Installing a lead refinery furnace is a big investment—but it's also a chance to transform your recycling operation, boost efficiency, and position your business for long-term success. When you choose San Lan Tech, you're not just getting a furnace—you're getting a partner who's with you every step of the way, from that first conversation to the day you hit your production goals (and beyond).
So if you're ready to stop dealing with outdated equipment, missed deadlines, or compliance headaches, let's talk. We'll listen, we'll learn, and together, we'll build a system that works for you. After all, your success is our success—and that's a promise we take seriously.
