Top 10 Best Lithium-Ion Battery Crushing and Separation Equipment Suppliers in 2025

When it comes to balancing high capacity with eco-friendliness, EcoRecycle Tech tops the list. Founded in 2010 and headquartered in Munich, Germany, this company has made a name for itself by focusing on dry process equipment —a game-changer for regions where water scarcity is a concern. Their flagship product, the Li-Crush Pro Series, is a line of li-ion battery breaking and separating equipment designed to handle everything from small cylindrical batteries to large EV battery packs.

The Li-Crush Pro 2500, their most powerful model, boasts a capacity of 2,500 kg per hour—ideal for large-scale recycling facilities. But what really sets it apart is its integrated air pollution control system . Unlike some competitors that treat pollution control as an afterthought, EcoRecycle Tech builds in a multi-stage filtration system that captures over 99% of dust and volatile organic compounds (VOCs) released during crushing. “We don’t just meet EU emission standards—we exceed them,” says Karl Heinz, the company’s lead engineer. “Our clients in Germany, France, and Spain love that they can operate 24/7 without worrying about fines or community complaints.”

EcoRecycle Tech isn’t just about high capacity, though. They also offer the Li-Crush Mini, a compact model with a 500 kg/hour capacity, perfect for small to mid-sized recyclers or research labs. With clients ranging from automotive giants like BMW to municipal recycling centers, EcoRecycle Tech has proven that sustainability and profitability can go hand in hand.

Based in Shanghai, China, GreenCycle Solutions has rapidly risen through the ranks by focusing on affordability without sacrificing quality. Founded in 2015, the company specializes in wet process equipment , which uses water-based separation to achieve higher purity levels for metals like lithium and cobalt. Their best-selling system, the AquaSep LBS-2000, is a favorite among recyclers in Asia and Latin America, where labor and operational costs are a bigger concern.

The AquaSep LBS-2000 operates at a capacity of 2,000 kg/hour and uses a combination of crushing, sieving, and magnetic separation to separate battery components. What makes it unique is its modular design—recyclers can start with a basic setup and add modules (like additional sieves or chemical leaching units) as their business grows. “Many of our clients are small to medium enterprises that want to scale gradually,” explains Mei Lin, GreenCycle’s sales director. “Our modular systems let them invest in what they need now and expand later, without overhauling their entire setup.”

While wet processes typically use more water than dry ones, GreenCycle has mitigated this with a closed-loop water recycling system that reuses up to 95% of the water used in separation. This not only reduces water costs but also minimizes wastewater discharge—a big plus for clients in water-stressed regions like India and Mexico.

For recyclers who prioritize energy efficiency, PowerSaver Industries is the go-to supplier. Headquartered in Toronto, Canada, this company has been innovating in the recycling equipment space since 2005, and their latest offering—the EnergyMizer Li-Sep 1800—lives up to its name. Using a combination of hydraulic press machines and low-energy shredders, this system consumes 30% less electricity than comparable models on the market.

The Li-Sep 1800 has a capacity of 1,800 kg/hour and is designed for versatility. It can process lithium-ion batteries, nickel-cadmium batteries, and even small circuit board recycling as a secondary function. “We built it for recyclers who handle mixed waste streams,” says Sarah Johnson, PowerSaver’s product manager. “Instead of buying separate equipment for batteries and circuit boards, they can do it all with one machine—saving space and money.”

What really impresses clients, though, is the machine’s user-friendly interface. The Li-Sep 1800 comes with a touchscreen control panel that allows operators to pre-program settings for different battery types, reducing the risk of human error. “Our clients in rural Canada and the U.S. love that even workers with minimal technical training can operate it safely,” Johnson adds.

CleanEnergy Systems, based in Tokyo, Japan, is all about cutting-edge technology. Founded in 2008, this company has invested heavily in research and development, resulting in some of the most advanced li-ion battery breaking and separating equipment on the market. Their latest model, the Neo-Crush X9, uses ultrasonic separation technology to achieve metal purity levels of 99.5%—a game-changer for recyclers selling to high-end manufacturers.

The Neo-Crush X9 has a capacity of 1,500 kg/hour, which is slightly lower than some competitors, but its separation purity makes it worth the trade-off. “When you’re selling lithium carbonate to EV battery makers, purity is everything,” explains Takeshi Tanaka, CleanEnergy’s CEO. “A 0.5% increase in purity can raise the material’s value by 15-20%.” The machine also features real-time purity monitoring, so operators can adjust settings on the fly to maintain quality.

Another standout feature is the Neo-Crush X9’s compact design. At just 12 meters long and 4 meters wide, it’s 30% smaller than most machines in its class—perfect for urban recycling facilities where space is at a premium. CleanEnergy has already secured contracts with major electronics manufacturers like Sony and Panasonic, who use the Neo-Crush X9 to recycle their own waste batteries.

ResourceMax Engineering, based in Sydney, Australia, is a relative newcomer (founded in 2018) but has quickly made waves with its focus on portability. Their flagship product, the Portable Li-Crush 500, is a mobile li-ion battery breaking and separating equipment unit that can be transported on a truck and set up in under 2 hours—ideal for remote mining sites or temporary recycling projects.

With a capacity of 500 kg/hour, the Portable Li-Crush 500 isn’t the biggest machine on the list, but its mobility is a game-changer. “Mining companies in Western Australia often have small batches of lithium battery waste from their equipment,” says James Wilson, ResourceMax’s founder. “Instead of shipping the waste to a city recycler, they can process it on-site and reuse the metals in their operations. It’s a win-win for cost and sustainability.”

The Portable Li-Crush 500 runs on a diesel generator or can be plugged into the grid, giving it flexibility in off-grid locations. It also includes a mini air pollution control system that, while smaller than industrial models, still meets Australia’s strict emission standards. “Weighing just 8 tons, it’s light enough to be towed by a standard truck, but tough enough to handle the harsh Australian outback,” Wilson adds.

EcoLithium Equipment, based in Seoul, South Korea, is known for its focus on safety—critical in an industry where battery fires are a constant risk. Their Li-Safe Series of li-ion battery breaking and separating equipment comes with a suite of safety features, including fire suppression systems, temperature sensors, and explosion-proof chambers.

The Li-Safe 2000, their most popular model, has a capacity of 2,000 kg/hour and is designed to handle damaged or swollen batteries—something many competitors avoid. “Damaged batteries are the most dangerous to process, but they’re also where a lot of value is lost if you can’t recycle them,” says Park Min-jun, EcoLithium’s safety director. “Our machine uses a slow-crush mechanism that minimizes friction and heat, reducing the risk of thermal runaway.”

Clients in the U.S. and Europe have praised the Li-Safe 2000 for its reliability. “We’ve had ours running for 3 years with zero safety incidents,” says Maria Gonzalez, operations manager at a recycling plant in Spain. “That peace of mind is priceless.”

GlobalRecycle Innovations, with headquarters in Singapore, is a global player with a focus on emerging markets. Their GlobalCrush Series is designed to be low-maintenance and easy to repair—key for clients in countries where spare parts and technical support are hard to come by.

The GlobalCrush 1500 has a capacity of 1,500 kg/hour and is built with durable, locally sourced components wherever possible. “We work with suppliers in India, Vietnam, and Malaysia to make sure parts are easy to ｒｅｐｌａｃｅ,” says Raj Patel, GlobalRecycle’s regional director for Asia. “A recycler in Indonesia shouldn’t have to wait 6 weeks for a part from Europe.”

The company also offers free training for operators and technicians, both in-person and via video calls. “We’ve trained over 500 workers in Africa and Southeast Asia since 2020,” Patel adds. “It’s not just about selling machines—it’s about building a sustainable recycling ecosystem.”

SmartSeparate Tech, based in San Francisco, California, is the tech startup of the bunch. Founded in 2018 by former Tesla engineers, this company uses machine learning to optimize battery recycling. Their SmartCrush AI system is a li-ion battery breaking and separating equipment that “learns” from each batch of batteries it processes, improving separation efficiency over time.

The SmartCrush AI 2000 has a starting capacity of 2,000 kg/hour, but as it “learns,” it can increase throughput by up to 10% within the first 6 months of operation. “Traditional machines do the same thing every time, even if the battery mix changes,” says Elon Chen, SmartSeparate’s CTO. “Our AI adjusts the crushing speed, blade angle, and separation settings based on real-time data, so you’re always getting the best possible results.”

While the upfront cost is higher than some competitors, clients say the ROI is worth it. “We saw a 15% increase in metal recovery rates after 3 months,” says a client in California. “That adds up to hundreds of thousands of dollars in extra revenue per year.”

UltraClean Systems, based in Zurich, Switzerland, is all about sustainability from cradle to grave. Their Li-Pure Series not only recycles batteries but also uses recycled materials in the construction of their equipment. The frame of their li-ion battery breaking and separating equipment is made from 80% recycled steel, and their packaging is 100% biodegradable.

The Li-Pure 2200, with a capacity of 2,200 kg/hour, also features a unique water recycling system that reduces water usage by 90% compared to standard wet process machines. “We practice what we preach,” says Anna Müller, UltraClean’s sustainability director. “Our clients are often companies with strict ESG goals, and they love that our equipment helps them meet those goals on both ends—recycling batteries and reducing their own carbon footprint.”

UltraClean has become a favorite among European green tech companies and government-backed recycling initiatives. “Working with UltraClean isn’t just a purchase—it’s a partnership in sustainability,” says a client in Sweden.

Rounding out our list is ProCycle Machinery, a family-owned company based in Milan, Italy, with over 30 years of experience in recycling equipment. What sets ProCycle apart is its focus on customization. “No two recycling facilities are the same,” says Giovanni Rossi, the company’s third-generation CEO. “We don’t sell off-the-shelf machines—we design them to fit our clients’ exact needs.”

ProCycle’s custom li-ion battery breaking and separating equipment can be tailored to specific capacities (from 500 kg/hour to 3,000 kg/hour), process types (dry or wet), and even space constraints. “One client in downtown Paris had a tiny facility, so we built a vertical machine that took up half the floor space of a standard model,” Rossi recalls. “Another client in Saudi Arabia wanted a system that could operate in 50°C heat, so we added extra cooling.”

While customization means longer lead times (typically 3-6 months), clients say the results are worth the wait. “ProCycle built us a machine that fits our unique waste stream perfectly,” says a client in Germany. “We’re processing 20% more batteries per day than we could with a standard model.”