Top 10 Best Lithium-Ion Battery Crushing and Separation Equipment Suppliers Worldwide in 2025

1. EcoRecycle Tech (Germany)

Founded in 2010 and based in Berlin, EcoRecycle Tech has cemented its reputation as a pioneer in sustainable recycling solutions. What started as a small team of engineers with a vision to “close the battery loop” has grown into a global player, with clients in over 40 countries—including major automakers like Volkswagen and Tesla.

Their flagship product, the “EcoLi-Crush Pro Series,” is a game-changer for lithium-ion battery recycling. This li-ion battery breaking and separating equipment combines brute force with precision: a dual-shaft shredder first reduces battery packs into 5-10mm fragments, then a dry process separation system uses air classification and electrostatic separation to split metals, plastics, and electrode materials. The result? Up to 99.5% purity for cobalt and nickel, and a processing capacity of 1,500 to 2,500 kg per hour—perfect for large-scale recycling plants.

“We tested three different systems before choosing EcoRecycle,” says Maria Gonzalez, operations director at a Spanish recycling facility. “The EcoLi-Crush Pro not only hits our throughput targets but also cuts down on energy use by 20% compared to our old equipment. Plus, their air pollution control system equipment keeps our emissions well below EU standards.”

EcoRecycle’s commitment to环保 doesn’t stop there. All their systems come with an integrated air pollution control system, which uses activated carbon filters and high-efficiency particulate air (HEPA) filters to capture 99.9% of dust and volatile organic compounds (VOCs). It’s no wonder they’ve won multiple awards for environmental innovation, including the 2024 EU Green Tech Prize.

2. GreenCycle Solutions (South Korea)

When it comes to blending speed and precision, GreenCycle Solutions is hard to beat. Based in Seoul and backed by South Korea’s robust tech ecosystem, this supplier has made a name for itself with equipment that’s as smart as it is powerful. Their “Li-Sep 5000” line is designed for mid-sized operations, offering a sweet spot between capacity and footprint.

The Li-Sep 5000 uses a wet process for separation, which might raise eyebrows for some—after all, water-intensive methods can be tricky. But GreenCycle has solved this with a closed-loop water system that recycles 95% of the water used, making it nearly as efficient as dry process equipment. Here’s how it works: after initial crushing, battery fragments are submerged in a specialized solution that dissolves electrolytes and loosens electrode coatings. A series of centrifuges and magnetic separators then separate lithium, cobalt, and copper, with purity levels averaging 99.2%.

What really sets GreenCycle apart is their focus on automation. The Li-Sep 5000 can be controlled via a tablet app, with real-time data on throughput, purity, and energy use. Operators can adjust settings remotely, and the system even sends alerts if a component needs maintenance. “We run two shifts a day, and the system rarely needs human intervention,” says David Kim, plant manager at a recycling facility in Busan. “The only time we touch it is for weekly inspections.”

With a processing capacity of 500 to 1,200 kg per hour and a price point that’s 15% lower than comparable German models, GreenCycle is a favorite among emerging markets. They’ve recently expanded into India and Brazil, where demand for affordable, high-quality recycling equipment is booming.

3. BatteryCycle Innovations (USA)

If you’re looking for a “one-stop shop” for battery recycling, BatteryCycle Innovations (BCI) out of California is worth a look. Founded in 2015 by a team of ex-Tesla and Apple engineers, BCI doesn’t just sell equipment—they design entire recycling plants, from battery collection to material refining. Their “CompleteCycle” package includes everything: crushing, separation, sorting, and even a lithium ore extraction equipment add-on for facilities looking to process raw materials alongside recycled batteries.

Their star product, the “BCI-2500 Crusher-Separator,” is a beast of a machine. Built with a 4-shaft shredder (yes, four shafts!) for maximum durability, it can handle even the toughest battery casings and modules. After shredding, the material moves to a dry process separation unit that uses a combination of magnetic separation, eddy current separation, and density sorting. The result? A processing capacity of 2,000 to 2,500 kg per hour and a metal recovery rate of 98.7%—numbers that have caught the eye of the U.S. Department of Energy, which awarded BCI a $20 million ｇｒａｎｔ in 2023 to expand production.

“BCI’s CompleteCycle package was a no-brainer for us,” says James Wilson, CEO of a U.S.-based recycling startup. “We didn’t have to piece together equipment from different suppliers—they handled everything, from layout design to staff training. The BCI-2500 is the heart of our operation, but we’re also impressed with their hydraulic press machines, which compact plastic waste into briquettes for easy transport.”

BCI also offers a “modular” approach, letting customers start small (with a 500 kg/h system) and scale up as demand grows. This flexibility has made them popular with startups and established players alike—including Northvolt, which uses BCI equipment in its Swedish gigafactory.

4. Asia Recycling Machinery (China)

When it comes to value for money, Asia Recycling Machinery (ARM) is a top contender. Based in Zhengzhou, China’s manufacturing hub, ARM has built a global customer base by offering reliable equipment at competitive prices. They’re particularly strong in the mid-to-low capacity range, making them a go-to for small and medium enterprises (SMEs) in developing markets.

Their best-seller, the “ARM-LiCrush 800,” is a compact yet powerful li-ion battery breaking and separating equipment designed for facilities processing 500 to 1,000 kg per hour. It uses a dry process with a single-shaft shredder and a vibratory separator, keeping maintenance simple and operating costs low. While it might not hit the 99.5% purity levels of EcoRecycle’s systems, it still delivers a solid 98% recovery rate for key metals—more than enough for SMEs focused on cost-efficiency.

What ARM lacks in cutting-edge tech, they make up for in durability. Their machines are built with heavy-duty steel frames and replaceable blades, so they can handle the wear and tear of daily use. “We’ve had our ARM-LiCrush 800 running for three years now, and we’ve only replaced the blades twice,” says Raj Patel, owner of a recycling plant in India. “Parts are cheap and easy to get, which is a big plus for us.”

ARM also offers a range of auxiliary equipment, from hydraulic balers to plastic pneumatic conveying systems, letting customers build a complete recycling line without shopping around. While their air pollution control systems are basic compared to European models, they’re compliant with most national standards—making them a practical choice for budget-conscious buyers.

5. BatteryCycle Japan (Japan)

Japan has long been a leader in precision engineering, and BatteryCycle Japan (BCJ) carries that legacy forward. Founded in 2005 as a spin-off from Panasonic’s battery division, BCJ specializes in ultra-high-purity separation—making them the preferred supplier for companies that need recycled materials for high-end electronics, like smartphone batteries.

Their flagship system, the “PureCycle X1,” is a marvel of engineering. It uses a combination of dry and wet processes: first, a low-speed shredder gently breaks down batteries to avoid damaging electrode materials, then a dry electrostatic separator removes plastics, and finally, a wet chemical leaching step purifies lithium and cobalt to 99.99% purity—good enough to be reused in new EV batteries. The trade-off? Throughput is lower, at 300 to 800 kg per hour, but for companies prioritizing quality over quantity, it’s worth it.

“Our customers demand recycled materials that meet the same specs as mined ones,” explains Takashi Mori, BCJ’s sales director. “The PureCycle X1 delivers that. In fact, 30% of the cobalt in Panasonic’s 2024 battery cells came from materials processed by our systems.”

BCJ’s systems are also known for their energy efficiency, using heat recovery technology to reduce power consumption by 15%. While they come with a premium price tag (starting at $1.2 million), the high purity levels mean customers can sell recycled materials at a premium—offsetting the initial investment.

6. RecycleWorks (USA)

RecycleWorks, based in Michigan, USA, is all about innovation. This supplier made headlines in 2023 with the launch of their “EcoShred 360,” the first lithium-ion battery crusher designed specifically for portable use. While most large-scale systems are fixed in place, the EcoShred 360 is mounted on a trailer, making it ideal for on-site battery collection—think EV dealerships, electronics retailers, or disaster recovery sites.

Don’t let the “portable” label fool you, though. The EcoShred 360 can process 200 to 500 kg per hour, with a built-in dry process separator that fits in the trailer. It’s powered by a diesel generator (or can be plugged into the grid), and it even has a small air pollution control system to capture dust during shredding. “We use it to process batteries right at our collection centers,” says Mike Johnson, logistics manager at a U.S. e-waste company. “It cuts down on transportation costs and lets us separate metals on-site, so we can sell them directly to smelters.”

For larger operations, RecycleWorks also offers the “MegaCycle 3000,” a stationary system with a 3,000 kg/h capacity—one of the highest in the industry. This behemoth uses a 4-shaft shredder and a multi-stage separation process, combining dry and wet technologies to hit 99.4% purity. It’s a favorite among recycling giants like Veolia and Suez.

7. EuroBattery Recovery (Italy)

If you’re in the market for a “green” system from the ground up, EuroBattery Recovery (EBR) should be on your list. Based in Milan, this supplier prides itself on sustainability—from the materials used in its machines to the energy they consume. Their “EcoLine Series” is carbon-neutral, with solar panels built into the system’s roof and a design that minimizes waste during manufacturing.

The EcoLine 2000 is their most popular model, a li-ion battery breaking and separating equipment with a 1,000 to 2,000 kg/h capacity. It uses a dry process with a focus on low energy use: the shredder’s motors are variable-speed, so they only use power when needed, and the separation unit relies on gravity and air flow instead of energy-heavy magnets. The result? A system that uses 25% less energy than comparable models.

EBR also leads the pack in circular design. Their machines are built to be easily disassembled, with 90% of components recyclable at the end of their lifespan. “We wanted a system that aligned with our company’s carbon neutrality goals,” says Pierre Dubois, sustainability director at a French recycling firm. “The EcoLine 2000 not only helps us recycle batteries but also reduces our own carbon footprint. Plus, EBR’s team helped us apply for EU grants to offset the cost.”

8. Australia Battery Recycling Tech (ABRT)

Australia might not be the first country that comes to mind for recycling equipment, but ABRT is changing that. Founded in 2018 and backed by mining giant BHP, this supplier has a unique edge: they understand both battery recycling and raw material extraction. This dual expertise shines through in their “Mine2Battery” system, which integrates lithium ore extraction equipment with battery recycling—perfect for mining companies looking to diversify into recycling.

The Mine2Battery system starts with a lithium-ion battery breaking and separating unit (processing 800 to 1,500 kg/h) and adds a leaching and purification line that can also handle lithium ore. This flexibility lets operators switch between recycled batteries and raw ore based on market prices. “It’s like having two businesses in one,” says a BHP spokesperson. “When lithium prices are high, we process ore; when they dip, we focus on recycling. ABRT’s system makes that seamless.”

ABRT’s separation technology is also top-notch, using a wet process with solvent extraction to achieve 99.7% lithium purity—critical for battery-grade materials. They’ve recently expanded into Europe, with a new factory in Germany set to open in 2026.

9. Africa Green Tech (South Africa)

Africa Green Tech (AGT) is proof that innovation can come from anywhere. Based in Johannesburg, this supplier has carved out a niche by designing equipment for harsh environments—think high temperatures, dusty conditions, and unreliable power grids. Their “DesertCycle Series” is built to thrive where other machines fail.

The DesertCycle 1000, for example, has a rugged steel frame, dust-resistant motors, and a battery backup system that keeps it running during power cuts. It uses a dry process separation system, which is ideal for water-scarce regions, and it can operate in temperatures up to 45°C (113°F). “We installed an AGT system in Namibia, where the average summer temperature is 38°C,” says a local recycling plant manager. “It’s been running smoothly for two years, even with the heat and dust storms.”

AGT also offers training programs for local technicians, ensuring that customers have the skills to maintain their equipment. It’s a thoughtful touch that has helped them build trust across Africa, the Middle East, and parts of Southeast Asia.

10. Brazil Recycle Systems (Brazil)

Last but not least, Brazil Recycle Systems (BRS) rounds out our list with a focus on affordability and local support. Based in São Paulo, BRS has made it their mission to make recycling accessible to small businesses in Latin America, where high import costs often put advanced equipment out of reach.

Their “BRS-LiMini” is a compact, low-cost li-ion battery breaking and separating equipment designed for micro-enterprises processing 100 to 300 kg per hour. It’s manually fed (no need for expensive conveyor systems) and uses a simple dry process with a single-shaft shredder and a hand-operated separator. While it’s not automated, it’s easy to use and costs a fraction of imported models—around $50,000, compared to $200,000+ for European systems.

“The BRS-LiMini let us start our recycling business with a small loan,” says Carlos Mendez, owner of a startup in Colombia. “We now process 200 kg of batteries a day and sell the metals to local smelters. BRS even helped us get certified by the government, which opened up more customers.”

For larger operations, BRS offers the “BRS-LiMax,” a 1,000 kg/h system built with imported components but assembled locally to keep costs down. It’s a smart mix of global technology and regional affordability—exactly what Latin America’s recycling industry needs.