Understanding Compact Granulators with Dry Separators
Before diving into the supplier list, let's clarify what makes these machines so valuable. A compact granulator with dry separator is designed to process various recyclable materials—such as electronic waste, plastic scraps, and metal composites—by first shredding them into smaller particles (granulation) and then separating different components (metals, plastics, etc.) using dry methods like air classification or electrostatic separation. Unlike wet process equipment, they require minimal water, making them ideal for regions with water scarcity and businesses aiming to reduce wastewater treatment costs.
These machines are particularly popular in circuit board recycling equipment setups, where precision separation of copper, gold, and other metals from non-metallic materials is crucial. Their compact design means they can fit into tighter spaces without compromising on processing capacity, which typically ranges from 500 kg/h to 2000 kg/h for most industrial models. Whether you're handling e-waste, plastic scraps, or mixed metal waste, a well-chosen compact granulator with dry separator can significantly boost your recycling efficiency.
Top 10 Suppliers in China
EcoRecycle Tech Co., Ltd.
Model: ER-DG500 Compact Granulator with Dry Separator
Capacity: 500-800 kg/h
Key Features: Equipped with a high-torque motor and advanced air separation system, this model excels in processing circuit boards and plastic scraps. It includes a built-in dust collection system to meet air pollution control standards, ensuring a clean working environment.
Why Choose: EcoRecycle Tech has over 15 years of experience in dry process equipment, with a focus on energy efficiency. Their after-sales team provides 24/7 technical support, making them a reliable choice for first-time buyers.
GreenWaste Solutions
Model: GWS-1000 Dry Granulator Separator
Capacity: 800-1200 kg/h
Key Features: This machine stands out for its dual-stage granulation process, which ensures uniform particle size. The dry separator uses electrostatic technology for precise metal-nonmetal separation, making it perfect for cable recycling and e-waste processing.
Why Choose: GreenWaste Solutions is known for its innovative design—their GWS-1000 includes a user-friendly touchscreen control panel and remote monitoring capabilities, allowing operators to adjust settings in real time.
RecyclePro Machinery
Model: RPM-1500 Compact Dry Granulator
Capacity: 1200-1500 kg/h
Key Features: Built with heavy-duty steel blades and a robust rotor system, the RPM-1500 handles tough materials like thick plastic sheets and metal composites with ease. Its dry separation unit uses a combination of air classification and magnetic separation for high purity output.
Why Choose: RecyclePro Machinery offers customizable configurations, allowing clients to tailor the machine to specific materials (e.g., adding extra magnets for ferrous metal separation). They also provide on-site installation and operator training.
SustainableTech Engineering
Model: STE-DG2000 High-Capacity Granulator
Capacity: 1500-2000 kg/h
Key Features: Designed for large-scale operations, this model boasts a 4-shaft shredder for pre-chopping and a high-efficiency dry separator that achieves up to 99% metal recovery rate. It's compatible with various materials, including circuit boards, plastic pneumatic conveying system outputs, and scrap cables.
Why Choose: SustainableTech Engineering prioritizes sustainability—their STE-DG2000 has an energy-saving mode that reduces power consumption by 15% during low-load periods, making it a cost-effective choice for high-volume recyclers.
CleanCycle Equipment Co.
Model: CC-750 Compact Dry Separation Granulator
Capacity: 600-900 kg/h
Key Features: This machine is praised for its low noise operation (below 85 dB) and easy maintenance. The dry separator uses a vortex air classification system, which is gentle on fragile materials like glass fibers in circuit boards, minimizing material loss.
Why Choose: CleanCycle specializes in small to medium-sized equipment, making the CC-750 perfect for startups or facilities with limited space. They offer a 3-year warranty on key components, including the motor and separator.
IndustrialRecycling Systems (IRS)
Model: IRS-DG1200 Multi-Material Granulator
Capacity: 900-1200 kg/h
Key Features: IRS-DG1200 is versatile, handling everything from plastic scraps to aluminum composites. Its dry separator features adjustable air flow, allowing operators to fine-tune separation based on material density. The machine also includes a hydraulic press system for compacting leftover residues.
Why Choose: IRS has a strong global presence, with clients in over 50 countries. Their machines are CE-certified, ensuring compliance with European safety and environmental standards.
EcoSmart Machinery
Model: ES-DG900 Smart Granulator with Dry Separator
Capacity: 700-1000 kg/h
Key Features: This model integrates IoT technology, allowing remote monitoring of performance metrics like temperature, motor load, and separation efficiency via a mobile app. The dry separator uses near-infrared (NIR) sensors for precise material identification, ideal for mixed plastic recycling.
Why Choose: EcoSmart is at the forefront of smart recycling equipment. Their ES-DG900 reduces downtime with predictive maintenance alerts, helping businesses avoid unexpected breakdowns.
WasteMaster Industries
Model: WM-DG1500 Heavy-Duty Granulator
Capacity: 1200-1500 kg/h
Key Features: Built for durability, the WM-DG1500 uses hardened steel blades and a reinforced frame to handle abrasive materials like lithium ore extraction residues and tailing ore. The dry separator includes a cyclone dust collector, ensuring minimal air pollution.
Why Choose: WasteMaster offers flexible financing options, making it easier for businesses to invest in high-capacity equipment. They also provide on-site testing with your actual waste materials before purchase.
GreenLine Recycling Tech
Model: GL-DG600 Compact Dry Processor
Capacity: 400-600 kg/h
Key Features: This entry-level model is perfect for small recycling facilities. It combines a single-shaft shredder with a simple yet effective air separation system, making it easy to operate and maintain. Despite its size, it still achieves a 95% metal separation rate for circuit boards.
Why Choose: GreenLine focuses on affordability without sacrificing quality. The GL-DG600 has a low initial cost and minimal energy requirements, making it ideal for startups or community recycling centers.
AdvancedRecycling Solutions (ARS)
Model: ARS-DG2000 Premium Granulator
Capacity: 1800-2000 kg/h
Key Features: ARS's flagship model offers the highest capacity on this list, with a dual dry separation system (electrostatic + air classification) for unmatched precision. It's often used in large circuit board recycling plants and can integrate with plastic pneumatic conveying systems for seamless material handling.
Why Choose: ARS has a proven track record with multinational clients, including major e-waste recyclers. Their after-sales service includes spare parts delivery within 48 hours in Asia and 72 hours globally.
| Supplier | Model | Capacity (kg/h) | Key Advantage | Price Range (USD) |
|---|---|---|---|---|
| EcoRecycle Tech | ER-DG500 | 500-800 | Energy-efficient, 24/7 support | $60,000 - $80,000 |
| GreenWaste Solutions | GWS-1000 | 800-1200 | Dual-stage granulation, touchscreen control | $85,000 - $110,000 |
| RecyclePro Machinery | RPM-1500 | 1200-1500 | Customizable, on-site training | $100,000 - $130,000 |
| SustainableTech Engineering | STE-DG2000 | 1500-2000 | High recovery rate, energy-saving mode | $140,000 - $180,000 |
| CleanCycle Equipment | CC-750 | 600-900 | Low noise, 3-year warranty | $55,000 - $75,000 |
| IndustrialRecycling Systems | IRS-DG1200 | 900-1200 | Multi-material handling, CE-certified | $90,000 - $120,000 |
| EcoSmart Machinery | ES-DG900 | 700-1000 | IoT integration, predictive maintenance | $75,000 - $95,000 |
| WasteMaster Industries | WM-DG1500 | 1200-1500 | Durable, flexible financing | $110,000 - $140,000 |
| GreenLine Recycling Tech | GL-DG600 | 400-600 | Affordable, easy to maintain | $40,000 - $55,000 |
| AdvancedRecycling Solutions | ARS-DG2000 | 1800-2000 | Premium capacity, global support | $160,000 - $200,000 |
Industry Trends: What's Next for Compact Granulators with Dry Separators?
The recycling equipment industry is evolving rapidly, driven by stricter environmental laws and the growing demand for circular economy solutions. Here are some trends shaping the future of compact granulators with dry separators:
Smart Technology Integration: More machines are adopting IoT and AI for real-time monitoring, predictive maintenance, and remote operation. For example, sensors can detect blade wear and alert operators before performance drops, reducing downtime.
Higher Automation: Automated feeding systems and robotic sorting arms are being integrated with granulators to reduce manual labor and improve efficiency. This is especially useful for facilities handling large volumes of mixed waste.
Eco-Friendly Materials: Suppliers are using recycled or sustainable materials in machine construction, aligning with the industry's green mission. For instance, some models now feature casings made from recycled steel, reducing their carbon footprint.
Focus on Lithium Battery Recycling: With the rise of electric vehicles, there's growing demand for equipment that can process lithium batteries. While compact granulators are traditionally used for circuit boards and plastics, suppliers are developing specialized dry process equipment for lithium battery recycling, incorporating fire-resistant designs and advanced separation for lithium, cobalt, and nickel.
Remember, the cheapest option isn't always the best—prioritize reliability, after-sales support, and compliance with environmental standards. With the right machine and supplier, you'll not only streamline your recycling process but also contribute to a more sustainable future. Happy shopping!
