Top 10 Lead-acid battery crushing and separation equipment Suppliers, Manufacturers, Wholesalers and Traders in Malaysia

Founded in 2001, EcoCycle Solutions Sdn Bhd is one of Malaysia's oldest and most trusted names in recycling equipment. What started as a small family-owned business in Johor Bahru has grown into a national leader, with clients ranging from local scrap yards to government-backed recycling initiatives. EcoCycle's mission—"Turning Waste into Wealth, Responsibly"—is reflected in its focus on eco-friendly, low-energy machinery designed specifically for Malaysia's tropical climate and regulatory landscape.

At the core of EcoCycle's product line is its lead acid battery breaking and separation system , the EcoShred LX Series. This modular system handles the entire pre-processing stage: from battery feeding and crushing to separating plastic casings, lead grids, and lead paste. The LX Series is available in capacities from 300kg/hour (ideal for small recyclers) to 1,500kg/hour (for industrial operations), and it integrates seamlessly with downstream equipment like lead melting furnaces and plastic granulators. What sets EcoCycle apart is its commitment to compliance: all systems come with built-in air pollution control system equipment (including dust collectors and acid mist scrubbers) to meet Malaysia's strict air quality standards under the DOE.

EcoCycle also offers end-to-end support, from site assessment and system design to operator training and after-sales maintenance. Many clients praise the company's responsiveness—its team of local technicians is available 24/7 for emergency repairs, minimizing downtime. "We've worked with EcoCycle for five years, and their LX-800 system has cut our processing time by 40%," says Ahmad Zaki, operations manager at a Kuala Lumpur-based recycling facility. "Plus, their air pollution control system keeps our factory compliant, even during inspections."

As a subsidiary of Germany's GreenTech Group, GreenTech Recycling Equipment (M) Sdn Bhd brings European engineering precision to Malaysia's recycling industry. With a regional headquarters in Petaling Jaya, Selangor, the company has been serving Southeast Asia since 2010, specializing in high-capacity, automated recycling systems for both lead-acid and lithium-ion batteries. Its tagline—"Engineered for Efficiency"—highlights its focus on cutting-edge technology and performance.

GreenTech's flagship product for lead-acid battery recycling is the PowerSep 5000, a fully automated lead acid battery breaking and separation system capable of processing 500–2,000kg of batteries per hour. The system uses a combination of mechanical crushing and air classification to separate components: first, a robust hydraulic cutter equipment slices through battery casings, then a rotating drum screen sifts out plastic fragments, while a magnetic separator captures lead grids. The remaining lead paste is collected for further processing, with minimal cross-contamination. GreenTech's German-engineered hydraulic cutters are particularly popular—they feature adjustable blade pressure and precision controls, reducing the risk of acid spills during dismantling.

Beyond equipment, GreenTech offers "smart factory" integration, allowing clients to monitor system performance in real time via a cloud-based dashboard. This includes tracking metrics like throughput, energy usage, and maintenance alerts, helping recyclers optimize operations. The company also prides itself on sustainability: its systems use energy-efficient motors and are designed for easy disassembly, making parts replacement and upgrades straightforward. "GreenTech's PowerSep 5000 has been a game-changer for our plant," notes Lim Wei, technical director at a major recycling firm in Penang. "The automation means we need fewer operators, and the hydraulic cutters are so reliable—we've had zero downtime in six months."

A publicly listed company on Bursa Malaysia, Malaysian Recycling Technologies Berhad (MRTB) has established itself as an innovator in the recycling space. With over RM50 million invested in R&D since 2015, MRTB focuses on developing proprietary technologies that address local challenges, such as Malaysia's high humidity and the need for low-water recycling processes. The company's state-of-the-art facility in Shah Alam includes a testing lab where clients can trial equipment before purchasing.

MRTB's star product is the CleanSep Pro, a lead acid battery breaking and separation system that uses a dry separation process to minimize water consumption—a critical advantage in regions with water scarcity. The system starts with a pre-crusher that breaks batteries into 5–10cm pieces, followed by a vibrating screen to separate plastic casings. Lead grids are then extracted via magnetic separation, while lead paste is collected in a sealed hopper to prevent dust emissions. What truly sets CleanSep Pro apart is MRTB's patented "PastePure" technology, which uses air classification to remove impurities from lead paste, increasing the purity of recovered lead from 92% (industry average) to 97%—a boon for recyclers selling to smelters.

Environmental compliance is another priority for MRTB. Its systems come with a fully integrated air pollution control system equipment , including a multi-stage dust collector with HEPA filters and an activated carbon scrubber to neutralize acid fumes. The company also offers training programs accredited by the Department of Occupational Safety and Health (DOSH), ensuring operators are certified in lead handling and emergency response. "MRTB's CleanSep Pro has helped us meet our sustainability goals," says Siti Khadijah, CEO of a green tech startup in Johor. "The dry process saves us 10,000 liters of water monthly, and their air pollution control system is so efficient that we've reduced our carbon footprint by 15%."

PowerRecycle Industries, based in Klang, Selangor, has carved a niche as a "one-stop shop" for lead-acid battery recycling solutions. Founded in 2010 by a team of engineers with backgrounds in automotive and environmental science, the company specializes in turnkey plants—meaning it handles everything from equipment supply to installation, commissioning, and staff training. This end-to-end approach has made it a favorite among new entrants to the recycling industry, who often lack the technical expertise to source and integrate multiple equipment types.

PowerRecycle's core offering is its "TotalRecycle" package, which includes a lead acid battery breaking and separation system , lead melting furnace, plastic granulator, and air pollution control system equipment . The breaking and separation system, known as the PR-1000, is designed for mid-sized operations (500–1,000kg/hour) and features an automated feeding conveyor to reduce manual labor. Its crushing chamber uses hardened steel blades to break batteries into uniform pieces, while a vacuum system captures acid mist and dust, channeling them to a scrubber. The PR-1000 also includes a secondary separation stage for lead paste, using gravity separation to ensure minimal plastic contamination.

What clients value most about PowerRecycle is its hands-on support. The company assigns a dedicated project manager to each client, who oversees everything from site layout to operator training. "We had zero experience in battery recycling, but PowerRecycle walked us through every step," says Rajesh Patel, owner of a recycling startup in Melaka. "They trained our team for two weeks, and even sent a technician to stay on-site for the first month. Now, our PR-1000 runs like clockwork." PowerRecycle also offers flexible financing options, including leasing and hire-purchase, making its systems accessible to small businesses with limited capital.

EnviroLead Engineering is a boutique supplier focused on serving small to medium-sized recyclers (SMEs) in Malaysia. Recognizing that many local recyclers operate on tight budgets and limited space, the company designs compact, affordable systems that don't compromise on quality. Founded in 2018 by two former engineers from a multinational recycling firm, EnviroLead has quickly built a loyal customer base, thanks to its personalized service and emphasis on durability.

EnviroLead's best-selling product is the MiniSep 300, a compact lead acid battery breaking and separation system with a footprint of just 4m x 3m—small enough to fit in a standard warehouse. Despite its size, the MiniSep 300 can process up to 300kg/hour, making it ideal for SMEs. The system includes a manual feeding station (to reduce costs), a low-speed crusher to minimize acid splashing, and a basic separation unit with a magnetic grid for lead recovery. For clients who need pre-processing help, EnviroLead also offers standalone hydraulic cutter equipment —the ELC-100—designed to safely slice open battery casings before crushing. These cutters are affordable, easy to operate, and come with safety guards to protect workers from acid exposure.

EnviroLead's biggest strength is its after-sales support. Unlike larger suppliers that prioritize big clients, EnviroLead assigns a dedicated technician to every customer, ensuring fast response times for repairs. The company also offers flexible maintenance contracts, with plans starting at RM500/month—well within the budget of most SMEs. "EnviroLead's MiniSep 300 was perfect for our small plant," says Fatimah binti Yusof, owner of a recycling business in Ipoh. "It's simple to use, and when we had a problem with the crusher, their technician was here the next day. You don't get that kind of service from the big companies."

Part of the Global Eco Group, a leading international supplier of recycling equipment with offices in 12 countries, Global Eco Equipment (Malaysia) brings global expertise to local markets. Since opening its regional headquarters in Kuala Lumpur in 2016, the company has focused on introducing advanced, energy-efficient systems to Malaysia, targeting large-scale recyclers and multinational corporations with sustainability goals.

Global Eco's flagship lead-acid battery recycling solution is the EcoMaster 2000, a high-capacity lead acid battery breaking and separation system capable of processing 2,000kg/hour. The system uses a two-stage crushing process: first, a primary shredder breaks batteries into coarse pieces, then a secondary crusher reduces them to 2–3cm fragments, ensuring thorough separation of components. What makes the EcoMaster 2000 stand out is its energy efficiency—its motors are rated IE3 (premium efficiency), and the system includes a regenerative braking feature that recovers energy during deceleration, cutting electricity costs by up to 20%. The system also integrates with Global Eco's air pollution control system equipment , which includes a baghouse dust collector with automatic cleaning and a chemical scrubber for acid mist removal.

Global Eco also offers comprehensive training programs, bringing in experts from its global network to teach advanced recycling techniques. For clients with international operations, the company provides standardized equipment across regions, simplifying maintenance and parts sourcing. "We chose Global Eco because their EcoMaster 2000 matched the system we use in Singapore," explains Tan Boon Heng, regional operations manager at a logistics firm with recycling plants in both countries. "The energy savings alone have paid for the equipment in two years."

A joint venture between a Malaysian trading company and a Chinese manufacturing firm, Sustainable Recycling Tech (SRT) Sdn Bhd combines affordable Chinese engineering with local service and support. Established in 2019, SRT targets price-sensitive clients who want reliable equipment without the premium price tag of European brands. The company's mission is to "democratize recycling technology," making it accessible to small and medium recyclers across Malaysia.

SRT's core product is the DragonSep 500, a lead acid battery breaking and separation system priced 30% lower than comparable European models. The DragonSep 500 has a processing capacity of 500kg/hour and includes a crusher, separator, and dust collection unit. While it lacks some of the advanced features of higher-end systems (like smart monitoring), it's built with durable components—such as manganese steel blades and cast-iron gearboxes—to withstand heavy use. SRT also offers customization options, allowing clients to add features like magnetic separators or acid-resistant conveyors for a small fee. For clients concerned about environmental compliance, SRT partners with local suppliers to integrate air pollution control system equipment , ensuring systems meet DOE standards.

SRT's biggest selling point is its affordability, but clients also appreciate its transparent pricing—no hidden fees for installation or training. The company offers a one-year warranty on all equipment, with optional extended warranties available. "SRT's DragonSep 500 gave us the same output as a more expensive system, but at half the cost," says Mohd Faisal, owner of a recycling yard in Johor. "The local support is great too—their technician speaks Malay, which makes training our staff much easier."

TechnoCycle Machinery specializes in custom-designed recycling systems, tailoring equipment to meet the unique needs of each client. Whether a recycler needs a system for tall, narrow batteries (like those used in forklifts) or one that can handle heavily corroded units, TechnoCycle works closely with clients to design solutions that fit their specific requirements. Founded in 2015, the company has built a reputation for innovation, with several patents pending for its separation technologies.

TechnoCycle's custom lead acid battery breaking and separation systems are built around a modular design, allowing clients to add or remove components as their needs change. For example, a client processing mostly car batteries might opt for a standard crusher and separator, while one handling industrial batteries could add a specialized hydraulic cutter equipment for thicker casings. TechnoCycle also integrates downstream equipment, such as hydraulic balers for compacting plastic waste or briquetting machines for lead paste, creating a fully customized workflow. The company's engineers use 3D modeling to design systems, allowing clients to visualize the layout before installation.

Clients praise TechnoCycle's attention to detail and willingness to go the extra mile. "We needed a system to process odd-shaped batteries from telecom towers," recalls Shamsul, operations manager at a recycling facility in Kuala Lumpur. "TechnoCycle designed a custom feeder and hydraulic cutter that handles them perfectly. They even visited our site three times to make sure everything fit." TechnoCycle's customization does come at a premium, but many clients say the investment is worth it for a system that solves their unique challenges.

CleanEarth Solutions is a niche supplier focused on environmentally friendly and worker-safe recycling equipment. The company was founded in 2017 by a team of environmental scientists who recognized the need for systems that protect both the planet and the people operating them. CleanEarth's equipment is designed with features like enclosed processing chambers, dust-tight seals, and ergonomic controls, making it a favorite among clients prioritizing safety and sustainability.

CleanEarth's flagship product is the SafeSep X5, a lead acid battery breaking and separation system that meets the highest safety standards, including ISO 45001 (occupational health and safety) and ISO 14001 (environmental management). The SafeSep X5 features a fully enclosed crushing and separation unit, with negative pressure ventilation to prevent dust and acid mist from escaping. Its hydraulic cutter equipment includes safety interlocks—if a worker's hand gets too close, the machine shuts down automatically. The system also has a user-friendly touchscreen interface, with real-time alerts for issues like blade wear or high dust levels. For environmental protection, the SafeSep X5 comes with an advanced air pollution control system equipment , including a HEPA filter for dust and a neutralization tank for acid mist, ensuring emissions are well below Malaysian regulatory limits.

CleanEarth also offers comprehensive safety training, helping clients comply with Malaysia's Department of Occupational Safety and Health (DOSH) regulations. The company's systems are particularly popular with government-linked companies and NGOs focused on sustainable development. "CleanEarth's SafeSep X5 has transformed our workplace safety," says Noraini, health and safety officer at a government recycling facility in Negeri Sembilan. "We used to have frequent minor acid spills, but the enclosed system has eliminated that. Our workers feel much safer now."

Rounding out our list is ProRecycling Systems, a relatively new entrant that has made waves with its innovative "ModuFlex" modular systems. Founded in 2020, ProRecycling saw a gap in the market for scalable equipment—systems that can grow with a recycler's business. The company's ModuFlex line allows clients to start small and add components as their volume increases, avoiding the need to ｒｅｐｌａｃｅ entire systems down the line.

The ModuFlex system starts with a base unit: a lead acid battery breaking and separation system with a capacity of 200kg/hour. Clients can then add modules like a secondary crusher (boosting capacity to 400kg/hour), a more advanced separator, or an air pollution control system equipment package. ProRecycling also offers lithium battery recycling modules, allowing clients to diversify into new markets as demand for lithium-ion batteries grows. This flexibility has made ModuFlex popular with startups and growing businesses. "We started with the base ModuFlex unit and added the secondary crusher six months later when our volume doubled," says Jason Wong, owner of a recycling startup in Penang. "ProRecycling made the upgrade seamless—we were back up and running in a day."

ProRecycling also offers a unique "try before you buy" program, letting clients test equipment at their facility for two weeks. This hands-on approach has helped the company build trust, despite its short time in the market. With competitive pricing and a focus on innovation, ProRecycling is quickly becoming a go-to for recyclers looking to future-proof their operations.