Top 10 Lead-acid battery crushing and separation equipment Suppliers, Manufacturers, Wholesalers and Traders in Senegal

Senegal Recycling Technologies (SRT) is a homegrown leader in the country's recycling equipment sector, with over 15 years of experience serving local recyclers, industrial clients, and government-backed waste management projects. What sets SRT apart is its deep understanding of Senegal's unique recycling landscape—from the challenges of sourcing consistent raw materials to navigating local regulatory requirements. The company's flagship offering, the lead acid battery breaking and separation system , is designed to handle the tough conditions of African recycling operations, with reinforced steel components and easy-to-repair parts that minimize downtime.

At the core of SRT's product line is its ULAB breaking and separating equipment , which efficiently dismantles used lead-acid batteries into plastic casings, lead grids, and acid electrolyte. The system uses a combination of mechanical crushing and hydraulic separation to ensure high purity in material sorting, a critical factor for maximizing the value of recycled lead. Complementing this is their furnace for paste reduction melting equipment , which converts lead paste (a byproduct of the breaking process) into molten lead suitable for refining. The furnace is engineered to reduce energy consumption by 20% compared to standard models, a key advantage in regions where power costs can fluctuate.

SRT doesn't stop at primary processing, though. Recognizing that environmental compliance is non-negotiable, the company also integrates air pollution control system equipment into its turnkey solutions. This includes cyclone dust collectors and bag filters that capture over 99% of particulate matter, ensuring operations meet Senegal's National Agency for Environmental Protection (ANPE) standards. Clients praise SRT for its hands-on approach—their team provides on-site training for operators, helps with equipment installation, and offers a 24/7 hotline for technical support. Whether you're a small recycler processing 100 kg/day or a large plant handling 2000 kg/hour, SRT tailors its systems to fit your scale and budget, making it a top choice for both new entrants and established players.

A subsidiary of the global EcoCycle Group, EcoCycle West Africa brings international expertise to Senegal's recycling scene, with a focus on sustainable, low-impact technologies. The company's mission is to "recycle smarter, not harder," and this philosophy is evident in its product lineup, which includes some of the most energy-efficient equipment on the market. For lead-acid battery recyclers, EcoCycle's furnace for paste reduction melting equipment is a standout—it uses a proprietary indirect heating system that reduces fuel consumption by 30% while minimizing lead vapor emissions. This not only cuts operational costs but also aligns with Senegal's commitment to reducing carbon footprints in industrial processes.

EcoCycle's commitment to the environment extends beyond the furnace, though. The company is a pioneer in integrating air pollution control system equipment that goes above and beyond basic compliance. Their advanced systems include scrubbers for acid gas removal, activated carbon filters for volatile organic compounds (VOCs), and HEPA filters for ultrafine particles—making them ideal for clients operating in urban or densely populated areas. In 2023, EcoCycle partnered with the Senegalese government on a pilot project in Dakar, where their air pollution control systems helped a local recycler reduce emissions by 95%, setting a new benchmark for the industry.

Another key offering is their lead refinery machine equipment , which transforms molten lead from the paste reduction furnace into 99.99% pure lead ingots. The refinery uses a continuous casting process that ensures uniformity and reduces waste, a critical feature for clients selling recycled lead to battery manufacturers (who demand high purity levels). EcoCycle also prides itself on knowledge transfer—they offer a six-month training program for local technicians, covering equipment maintenance, safety protocols, and quality control. This focus on capacity building has made them a favorite among NGOs and international development organizations looking to support sustainable job creation in Senegal's green economy. With a showroom in Dakar and a warehouse in Thies, EcoCycle ensures quick access to spare parts, and their team of engineers is always on call for on-site troubleshooting. For businesses prioritizing environmental responsibility and long-term sustainability, EcoCycle West Africa is a clear leader.

GreenTech Solutions Senegal was founded in 2015 with a simple goal: to make recycling accessible to small-scale operators and community-based organizations. In a country where many recyclers start with manual processes (often risky and inefficient), GreenTech has carved a niche by offering affordable, user-friendly equipment that bridges the gap between traditional methods and industrial-scale machinery. Their most popular product is the compact ULAB breaking and separating equipment , which is designed for operations processing 50–500 kg of used batteries per day. The machine is lightweight enough to be transported by truck (a boon for rural recyclers) and runs on standard 220V electricity, eliminating the need for specialized power sources.

What makes GreenTech's ULAB equipment unique is its emphasis on safety. Unlike some low-cost models that expose operators to acid and lead dust, GreenTech's system includes a sealed crushing chamber and a built-in acid neutralization unit, which treats electrolyte before it's discharged. This not only protects workers but also reduces environmental harm—a feature that has earned the company certifications from both ANPE and the Pan-African EPA. Complementing their breaking equipment is a range of hydraulic cutter equipment , ideal for trimming lead grids and separating metal components from plastic casings. The cutters are designed with ergonomic handles and safety locks, making them easy to use even for operators with minimal technical training.

GreenTech also offers a suite of auxiliary equipment to round out small-scale setups, including manual hydraulic presses for compacting lead scrap and portable acid storage tanks. The company's business model focuses on partnership rather than just sales—they offer flexible payment plans (including rent-to-own options) and provide free maintenance checks for the first year. In 2024, they launched a "Recycling Empowerment Program" in partnership with local NGOs, providing discounted equipment to women-led recycling cooperatives in rural areas. Clients often note that GreenTech's equipment pays for itself within 6–8 months, thanks to higher material recovery rates and reduced labor costs. For those looking to start small but dream big, GreenTech Solutions Senegal offers a practical, community-focused path to sustainable recycling.

When it comes to large-scale lead-acid battery recycling, few suppliers in Senegal can match the capacity and reliability of Industrial Recycling Systems (IRS). Founded by a team of engineers with decades of experience in European recycling plants, IRS specializes in turnkey solutions for industrial clients, including mining companies, battery manufacturers, and municipal waste management corporations. Their systems are built to handle high throughput—up to 2000 kg of used batteries per hour—and are designed for continuous, 24/7 operation. At the heart of their offerings is the lead refinery machine equipment , a state-of-the-art system that combines pyrometallurgical and electrolytic processes to produce lead ingots of 99.997% purity, meeting the strict standards of the automotive and electronics industries.

IRS's processing lines start with a robust lead acid battery breaking and separation system , featuring a dual-shaft shredder that can handle even damaged or corroded batteries. The shredded material is then sorted using a combination of magnetic separation (for lead grids) and air classification (for plastic particles), ensuring minimal cross-contamination. From there, the lead paste is fed into a furnace for paste reduction melting equipment —a large-scale rotary furnace that can process 500 kg of paste per batch. The furnace uses natural gas or biomass as fuel (clients can choose based on local availability) and is equipped with a secondary combustion chamber to reduce harmful emissions.

Given the scale of their operations, IRS places a heavy emphasis on environmental protection. Their air pollution control machines equipment includes electrostatic precipitators and wet scrubbers, which together remove 99.5% of particulates and acid gases. The company also offers wet process equipment for treating wastewater from battery breaking, ensuring that heavy metals like lead and cadmium are removed before discharge. IRS's clients include some of Senegal's largest industrial firms, such as Senelec (the national electricity company) and a major automotive battery manufacturer in Diourbel. What these clients value most is IRS's engineering expertise— the company provides detailed process flow diagrams, conducts on-site feasibility studies, and even helps with obtaining environmental permits. While their equipment comes with a higher upfront cost, IRS's systems are known to have a lifespan of 15+ years with proper maintenance, making them a sound investment for industrial-scale recyclers.

Sustainable Energy & Recycling (SER) takes a holistic approach to lead-acid battery recycling, viewing it not just as a waste management process but as a source of renewable energy and raw materials. The company's innovative "waste-to-resource" model integrates furnace for paste reduction melting equipment with heat recovery systems, capturing excess thermal energy to generate electricity for on-site use or sale to the grid. This dual-purpose approach has made SER a favorite among clients looking to maximize profitability while reducing their carbon footprint. In 2023, their pilot plant in Rufisque successfully generated 120 kW of electricity daily from lead paste melting, offsetting 30% of the plant's energy costs.

SER's processing lines are built around dry process equipment , which minimizes water usage—a critical advantage in Senegal's semi-arid regions where water scarcity is a growing concern. The dry separation system uses air classification and magnetic sorting to separate lead grids, plastic, and lead paste, eliminating the need for water-intensive washing steps. This not only reduces operational costs but also simplifies wastewater treatment (though SER still includes a basic water filtration unit for cleaning equipment). The company also offers a plastic pneumatic conveying system equipment that transports shredded plastic casings from the breaking line to a separate recycling area, where they can be pelletized and sold to plastic manufacturers—a value-added stream that boosts overall revenue.

What truly distinguishes SER is its focus on circular economy principles. The company partners with battery retailers to establish collection networks for used batteries, ensuring a steady supply of raw materials for its clients. They also work with local foundries to off-take recycled lead, creating a closed-loop system that benefits the entire value chain. SER's team includes experts in both recycling technology and renewable energy, allowing them to design custom systems that balance processing efficiency with energy recovery. For example, their medium-sized plant (1000 kg/hour capacity) includes a heat exchanger that converts furnace exhaust into hot water, which can be used for space heating or sold to nearby businesses. With a headquarters in Dakar and a production facility in Kaolack, SER is well-positioned to serve clients across Senegal and neighboring countries like Mali and Guinea. For forward-thinking recyclers interested in sustainability and innovation, SER offers a compelling vision of what the future of recycling can look like.

West African Battery Recyclers (WABR) is a regional player with a difference: instead of focusing solely on lead-acid batteries, the company has diversified into e-waste recycling, offering clients the ability to process multiple waste streams with a single supplier. This diversification is strategic—with the growth of smartphones, laptops, and electric vehicles in West Africa, demand for circuit board recycling equipment is rising, and WABR has positioned itself to meet both lead-acid and e-waste needs. For lead-acid battery recycling, their core offering is the lead acid battery breaking and separation system , a modular setup that can be scaled from 500 kg/hour to 3000 kg/hour depending on client needs.

WABR's breaking system is known for its versatility. It can handle not just standard automotive batteries but also industrial batteries (used in forklifts and backup power systems) and even smaller sealed lead-acid batteries (like those in UPS units). The system uses a combination of shredding, screening, and air separation to isolate lead grids, plastic, and paste, with adjustable settings to accommodate different battery sizes. To ensure compliance with regional air quality standards, WABR integrates air pollution control system equipment that includes both dry and wet scrubbers, along with a catalytic converter for reducing nitrogen oxides (NOx). This comprehensive approach to emissions control has made them a preferred supplier for projects funded by the African Development Bank (AfDB), which prioritizes environmental and social governance (ESG) criteria.

In addition to their lead-acid equipment, WABR offers supplementary circuit board recycling machines, allowing clients to process e-waste alongside batteries and diversify their revenue. This cross-training extends to their support services—their technical team is trained in both battery and circuit board recycling, providing a one-stop shop for maintenance and troubleshooting. WABR also leverages its regional network to source spare parts from partners in Ghana, Nigeria, and Côte d'Ivoire, ensuring quick delivery even for hard-to-find components. With a focus on building long-term relationships, the company offers annual maintenance contracts that include regular equipment inspections and operator refresher training. For businesses looking to future-proof their operations by tapping into multiple recycling streams, WABR provides a flexible, growth-oriented solution.

ProCycle Machinery has built its reputation on one key principle: durability. In the rough-and-tumble world of recycling, where equipment is subjected to constant wear and tear from heavy, abrasive materials, ProCycle's machines are designed to last. The company's ULAB breaking and separating equipment features reinforced manganese steel blades and a gearbox with hardened gears, components that can withstand up to 10,000 hours of operation before needing replacement—double the lifespan of many competitors' models. This focus on ruggedness has made ProCycle a favorite among recyclers in Senegal's industrial hubs, where downtime can cost thousands of CFA francs per day.

Beyond durability, ProCycle offers practical solutions for material handling, including hydraulic baler equipment that compresses lead scrap into dense bales for easier storage and transport. The balers are designed to handle both loose lead grids and crushed battery components, reducing volume by up to 70% and lowering shipping costs. ProCycle also provides motor stator cutter equipment as an auxiliary product, though this is primarily for clients who also recycle electric motors (a common add-on for lead-acid recyclers looking to expand). The stator cutters use a hydraulic system to slice through copper windings, a process that would otherwise require manual labor and time.

What truly sets ProCycle apart, however, is its after-sales support. The company operates a 24-hour technical hotline, and their team of mechanics is available for on-site repairs within 48 hours in major cities like Dakar, Thies, and Kaolack. They also stock a wide range of spare parts at their warehouse in Dakar, ensuring that clients don't have to wait for international shipments. ProCycle's pricing is competitive, too—while not the cheapest on the market, their equipment's longevity and low maintenance costs result in a lower total cost of ownership over time. Many clients note that ProCycle's machines pay for their higher upfront price within 2–3 years, thanks to reduced downtime and repair expenses. For businesses that value reliability and peace of mind, ProCycle Machinery is a solid choice.

Envirecover Senegal is on a mission to set new standards for environmental protection in the recycling industry. The company was founded by a team of environmental engineers who recognized that many lead-acid recyclers in Senegal were cutting corners on pollution control to save costs, leading to health risks for workers and nearby communities. Envirecover's response is a suite of equipment designed to prioritize emissions reduction without sacrificing efficiency. Their flagship product is a rotary furnace for paste reduction (part of their lead acid battery recycling plant), which uses a unique indirect heating design to minimize lead vapor emissions. The furnace is lined with high-temperature ceramic insulation that reduces heat loss, cutting energy use while containing fumes within a sealed chamber.

To complement their furnace, Envirecover offers some of the most advanced air pollution control system equipment in Senegal. Their "CleanAir 3000" system combines a cyclone pre-filter, a baghouse filter with PTFE-coated bags (for high efficiency), and a wet scrubber for acid gas removal. The system is equipped with real-time monitoring sensors that track particulate matter, sulfur dioxide, and lead concentrations, sending alerts to operators if levels exceed safe thresholds. This transparency has made Envirecover a trusted partner for government projects, including a 2024 initiative to upgrade recycling facilities in Dakar's industrial zone to meet EU emission standards.

Envirecover also provides water process equipment that treats wastewater from battery breaking and cleaning processes. The system uses chemical precipitation, filtration, and reverse osmosis to remove heavy metals, ensuring that discharged water meets Senegal's strict Class A standards (safe for agricultural use). The company's commitment to the environment extends to its own operations—their factory in Diourbel runs on solar power, and they offset 100% of their carbon emissions through reforestation projects in the Casamance region. While Envirecover's equipment tends to be pricier than basic models, clients argue that the investment is worth it for the peace of mind that comes with compliance and reduced liability. For businesses prioritizing environmental stewardship and long-term regulatory compliance, Envirecover Senegal is a leader in green recycling technology.

MetalloRecycle Industries is a specialist in lead refining, focusing on the final step of the recycling process: turning raw recycled lead into high-purity ingots ready for reuse in new batteries. While many suppliers offer end-to-end systems, MetalloRecycle has carved a niche by excelling in this critical stage, making them a go-to partner for recyclers looking to upgrade their refining capabilities. Their lead refinery machine equipment uses a combination of pyrometallurgical and electrolytic processes to remove impurities like antimony, arsenic, and tin, producing lead ingots with a purity of 99.99%—the standard required by battery manufacturers.

The company's refinery systems are scalable, with models ranging from small batch processors (500 kg per day) to continuous casting lines (5 tons per day). What makes MetalloRecycle's equipment unique is its focus on automation. Their mid-sized and large systems include PLC controls that monitor temperature, electrolyte concentration, and casting speed, reducing the need for manual intervention and minimizing human error. This automation also improves safety, as operators are kept at a distance from high-temperature equipment and toxic chemicals. Complementing their refinery machines is a range of metal melting furnace equipment , including both gas-fired and electric models, which pre-process lead scrap before refining.

MetalloRecycle also offers hydraulic press machines equipment for compacting lead dross (a byproduct of melting) into briquettes, which can then be reprocessed to recover additional lead. This attention to maximizing yield has made them popular with clients looking to squeeze every ounce of value from their raw materials. The company has a technical partnership with a German lead refining firm, giving them access to cutting-edge technology that they adapt for African conditions—such as modified controls to handle voltage fluctuations and dust-resistant components for Senegal's dry climate. With a team of metallurgical engineers on staff, MetalloRecycle provides on-site testing services to help clients optimize their refining processes and troubleshoot issues like low purity or high dross formation. For recyclers focused on producing high-quality lead for sale to battery manufacturers, MetalloRecycle Industries is the gold standard in Senegal.

Global Recycling Partners (GRP) Senegal is the local arm of a multinational recycling equipment manufacturer with headquarters in Italy, bringing global technology to Senegal with a localized touch. The company specializes in turnkey lead acid battery breaking and separation system projects, handling everything from design and installation to staff training and commissioning. GRP's systems are built around their proprietary ULAB breaking and separating equipment , which uses a high-speed rotating cutter to break batteries into fragments, followed by a series of screens and air classifiers to separate materials. The system is known for its high throughput (up to 3000 kg/hour) and low noise levels (under 85 dB), making it suitable for urban areas where noise pollution is a concern.

GRP understands that international equipment often needs adaptation to local conditions, so they modify their systems to use locally available components where possible—such as sourcing steel from Senegalese suppliers and using regional electrical standards. This not only reduces costs but also supports the local economy, a move that has earned them goodwill with government and community stakeholders. The company also offers a range of auxiliary equipment to complete the recycling line, including acid neutralization tanks, lead pelletizers, and automated packaging machines for finished ingots.

What clients value most about GRP is their global network of expertise. When a client in Senegal faces a technical challenge, GRP can tap into its engineers in Italy, India, or Brazil for support, ensuring that solutions are based on best practices from around the world. The company also offers a unique "performance guarantee" on its equipment, promising minimum throughput and purity levels, with refunds or upgrades if targets aren't met. This level of confidence is rare in the industry and has helped GRP secure large contracts, including a 2023 project to supply equipment for Senegal's first national lead-acid battery recycling plant in Mbour. With a focus on innovation, reliability, and local partnership, GRP Senegal is well-positioned to lead Senegal's transition to world-class recycling infrastructure.