Top 10 Lithium-Ion Battery Crushing and Separation Equipment Suppliers in Germany

Founded in 2008 in Berlin, German EcoTech Solutions has grown from a small startup to a heavyweight in the battery recycling equipment space. What makes them stand out? They don’t just sell machines—they offer end-to-end solutions. Their flagship product, the lithium battery recycling plant with 500-2500kg/hour capacity , is a game-changer for large-scale recycling facilities. Imagine a system that can handle everything from battery dismantling to material separation in one seamless flow—that’s what they’ve built.

But it’s not just about volume. German EcoTech knows that in today’s world,环保 (environmental protection) isn’t optional. That’s why every plant they design comes with an integrated air pollution control system . This isn’t just a box added on at the end; it’s engineered into the process to capture harmful emissions like volatile organic compounds (VOCs) and particulate matter before they ever hit the air. Clients rave about how this reduces their regulatory headaches and helps them meet Germany’s strict emissions standards.

Another big plus? Their focus on automation. The plant uses AI-driven sensors to adjust crushing speed and separation intensity based on the type of battery being processed—whether it’s from a smartphone, electric car, or power tool. This means less manual labor, fewer errors, and higher purity in the recovered materials. It’s no wonder they’ve partnered with major automotive manufacturers across Europe, including BMW and Volkswagen, to handle their battery waste.

What clients love most, though, is their after-sales support. “They don’t just hand over the keys and disappear,” says a plant manager at a recycling facility in Munich. “Their team is on call 24/7, and they even send technicians for quarterly check-ups to make sure everything’s running smoothly.” For a business that can’t afford downtime, that kind of reliability is priceless.

Headquartered in Munich, Bavarian Recycling Systems (BRS) has been a staple in the German recycling equipment industry since 1995. While they started with general waste recycling, they pivoted to lithium-ion batteries in the early 2010s, and it’s proven to be a smart move. Today, they’re known for their robust, low-maintenance machines that can handle the toughest battery types.

Their star product? The “EcoCrush 3000,” a crushing and separation unit designed specifically for lithium-ion batteries. What sets it apart? Its dual-shaft shredder, which uses hardened steel blades to break down battery casings and electrodes without causing thermal runaway—a common risk when batteries are crushed improperly. Safety first, right? BRS has invested heavily in研发 (R&D) to make sure their machines minimize the risk of fires or explosions, which is a big deal for operators.

But BRS isn’t just about lithium batteries. They’ve expanded their lineup to include circuit board recycling equipment , making them a one-stop shop for electronics recycling facilities. Many of their clients handle both batteries and circuit boards, so being able to source both types of equipment from a single supplier simplifies logistics and training. Their circuit board system uses a dry separation process that recovers copper, gold, and silver with impressive purity rates—up to 99.5% for copper, which is nearly as good as mined material.

One thing that clients often mention is BRS’s commitment to customization. Every recycling facility is different, with unique space constraints and processing goals. BRS works closely with each client to tweak their machines—whether it’s adjusting the size of the shredder chamber or adding extra separation stages for rare earth metals. A small-scale recycler in Nuremberg, for example, needed a compact version of the EcoCrush 3000 to fit in their tight warehouse. BRS delivered a modified unit that cut the footprint by 30% without sacrificing performance.

And let’s talk about durability. These machines are built to last. The shredder blades, for instance, are made from a special alloy that can handle 10,000 hours of operation before needing replacement—double the industry average. For a business watching its bottom line, that translates to lower maintenance costs and higher long-term profits.

Nestled in Düsseldorf, Rhineland Recycling Technologies (RRT) has made a name for itself by focusing on innovation. Founded in 2012 by a team of engineers from RWTH Aachen University, they’ve always been at the cutting edge of battery recycling tech. Their claim to fame? Developing a dry process equipment system that eliminates the need for water in the separation stage—a huge advantage in regions where water scarcity is a concern.

Traditional battery recycling often uses wet processes, which require large amounts of water and generate wastewater that needs treatment. RRT’s dry process uses air classification and electrostatic separation instead. Here’s how it works: after crushing the batteries, the mixture of materials (plastic, metal, and electrode powders) is fed into a series of air jets that sort particles by density. Then, an electrostatic separator uses electric charges to pull apart conductive materials (like copper and aluminum) from non-conductive ones (like plastic). The result? No water usage, no wastewater, and a 30% reduction in energy consumption compared to wet systems.

But RRT doesn’t stop at dry processing. They’ve also developed a portable version of their system for smaller facilities or on-site recycling needs. The “MiniCrush 500” can process up to 500kg of batteries per hour and fits in a standard shipping container—perfect for remote locations or businesses that don’t have space for a full-scale plant. It’s been a hit with mining companies in Scandinavia, who use it to recycle old batteries from their equipment right on-site, reducing transportation costs and carbon footprint.

Another area where RRT shines is in material recovery rates. Their dry process can recover up to 98% of lithium from battery waste, which is significantly higher than the industry average of 85-90%. This isn’t just good for the environment—it’s good for business. Higher recovery rates mean more valuable materials to sell back to battery manufacturers, increasing revenue for recycling facilities.

What really sets them apart, though, is their collaboration with research institutions. They partner with the Fraunhofer Institute for Material Cycles and Resource Strategy to test new technologies, ensuring their equipment stays ahead of the curve. Just last year, they launched a pilot program using machine learning to optimize the air classification process, resulting in even higher purity in recovered metals. “We’re not afraid to experiment,” says RRT’s CEO. “The battery recycling industry is evolving fast, and we want to evolve with it.”

Hamburg Industrial Solutions, or HIS for short, has been around since 1975, but don’t let their age fool you—they’re as innovative as any startup. Based in the port city of Hamburg, they’ve leveraged their proximity to global shipping routes to become a major exporter of recycling equipment, with clients in over 40 countries. Their focus? Making battery recycling accessible to businesses of all sizes, from small local recyclers to multinational corporations.

One of their most popular products is the “PowerPress H200,” a hydraulic press machine designed to compress battery waste into dense briquettes before crushing. Why briquettes? They’re easier to handle, transport, and feed into shredders, reducing dust and improving efficiency. The PowerPress H200 can apply up to 200 tons of pressure, turning loose battery cells into compact blocks that are 70% smaller in volume. This not only saves space in storage but also makes the crushing process faster and more uniform.

But HIS knows that one size doesn’t fit all. That’s why they offer a range of hydraulic presses, from the compact H50 (for small facilities processing 100-200kg/hour) to the industrial-grade H500 (capable of 1000kg/hour). Each model is built with safety in mind, including emergency stop buttons, pressure sensors to prevent overloading, and a protective cage to shield operators from flying debris. “Safety is our top priority,” says their head of engineering. “We’ve never had a major accident in over 40 years of operation, and we plan to keep it that way.”

In addition to hydraulic presses, HIS also offers a full line of crushing and separation equipment, including their “DuoShred 2000,” a dual-shaft shredder that can handle everything from whole battery packs to individual cells. What clients love about the DuoShred is its versatility—it can be adjusted to produce different particle sizes, depending on the downstream separation process. Want fine particles for dry separation? No problem. Coarser particles for wet separation? Just flip a switch. It’s this flexibility that makes HIS a favorite among recyclers who process multiple types of batteries.

Another big selling point is their global support network. With offices in the US, China, and Brazil, they can provide on-the-ground service wherever their equipment is installed. “We had a problem with our PowerPress in India, and HIS sent a technician within 48 hours,” says a client in New Delhi. “That kind of support is hard to find, especially in this industry.” For businesses operating in remote areas, that peace of mind is worth every penny.

Stuttgart Precision Machinery, based in the heart of Germany’s automotive industry, has a reputation for engineering excellence. Founded in 1992, they started by making parts for car manufacturers before pivoting to battery recycling equipment in 2015, capitalizing on the rise of electric vehicles. Today, they’re known for their precision-engineered machines that deliver consistent results, even with the most complex battery chemistries.

Their flagship product is the “ProSep 3000,” a state-of-the-art separation system that uses a combination of magnetic separation, eddy current separation, and density sorting to isolate different materials. What makes it special? Its ability to handle mixed battery waste—no need to pre-sort batteries by type. Whether it’s a lithium cobalt oxide (LCO) battery from a laptop or a lithium iron phosphate (LFP) battery from an electric bus, the ProSep 3000 can separate the metals, plastics, and electrolytes with pinpoint accuracy.

SPM also prides itself on its circuit board recycling equipment , which they developed as a natural extension of their battery recycling line. Many recycling facilities handle both batteries and circuit boards, so having equipment that can integrate with existing systems is a big plus. Their circuit board system, the “CircuitPro 1500,” uses a combination of shredding, air classification, and electrostatic separation to recover precious metals like gold, silver, and palladium. It’s so efficient that some electronics manufacturers use it to recycle defective circuit boards from their production lines, turning waste into a revenue stream.

What really impresses clients is the precision of SPM’s machines. The ProSep 3000 can separate particles as small as 0.1mm, ensuring that even tiny flakes of metal aren’t lost in the process. This level of precision translates to higher yields and more consistent material quality, which is crucial for selling recovered materials back to battery manufacturers. “Battery makers are picky about the purity of the lithium and cobalt they buy,” explains a sales rep at SPM. “Our machines ensure that our clients’ output meets those strict specs, so they can get top dollar for their recycled materials.”

SPM also offers training programs for operators, including a week-long certification course at their Stuttgart facility. “We don’t just sell you a machine; we make sure your team knows how to use it to its full potential,” says the training coordinator. “That includes everything from basic maintenance to troubleshooting common issues. It’s one of the reasons our clients have some of the highest uptime rates in the industry.”

Berlin Recycling Innovations, or BRI, is a relative newcomer, founded in 2015, but they’ve quickly made a name for themselves with their focus on sustainability and circular economy principles. Based in Berlin’s trendy Neukölln district, they’re a favorite among eco-conscious startups and green tech companies looking to align their operations with their values.

Their most talked-about product is the “EcoShredder 4S,” a four-shaft shredder designed specifically for lithium-ion batteries. Unlike single or dual-shaft shredders, which can sometimes get jammed by tough battery casings, the four-shaft design uses interlocking blades to pull materials in and shred them from multiple angles. This reduces jams by 80% and allows for more uniform particle size, which improves separation efficiency downstream. It’s also quieter than traditional shredders, which is a big plus for facilities located in urban areas.

BRI also offers a complete air pollution control system that’s been optimized for battery recycling. The system includes a high-efficiency particulate air (HEPA) filter, a catalytic converter to break down VOCs, and an activated carbon bed to absorb odors. It’s so effective that it can reduce emissions to levels lower than what’s required by the EU’s Industrial Emissions Directive, making it a favorite among facilities in densely populated areas like Berlin and Hamburg.

What really sets BRI apart, though, is their commitment to the circular economy. They don’t just sell equipment—they help clients set up closed-loop systems where the recycled materials are used to make new batteries. For example, they partnered with a Berlin-based startup to build a “battery-to-battery” recycling plant, where old EV batteries are recycled into new battery cathodes. This not only reduces reliance on mining but also cuts down on transportation costs, as the recycled materials don’t have to be shipped overseas.

Another unique offering is their “Green Lease” program, which allows clients to rent equipment with the option to upgrade to newer models every three years. This is perfect for small businesses that can’t afford to buy equipment outright or want to stay current with the latest technology. “We believe sustainability shouldn’t be a luxury,” says BRI’s founder. “Our Green Lease makes it accessible to everyone, regardless of budget.”

Frankfurt Advanced Recycling, or FAR, has been a key player in the German recycling equipment market since 2001. Based in Frankfurt am Main, they’ve built their reputation on reliability and customer service, with a client retention rate of over 90%. Their specialty? Large-scale, industrial-grade battery recycling plants for multinational corporations and government-backed recycling initiatives.

Their magnum opus is the “MegaPlant 5000,” a fully automated recycling line that can process up to 5000kg of lithium-ion batteries per hour. That’s enough to recycle the batteries from over 100 electric vehicles every day. The MegaPlant isn’t just big—it’s smart. It uses a network of cameras and sensors to identify battery types, adjust processing parameters, and even detect potential safety hazards like damaged batteries that could leak electrolytes. This level of automation reduces the need for manual labor by up to 70%, making it a cost-effective option for high-volume facilities.

FAR also offers a range of auxiliary equipment to complement their main plants, including hydraulic baler equipment for compacting plastic waste from battery casings. The balers can compress plastic into bales weighing up to 500kg, making them easy to transport to plastic recycling facilities. “We believe in providing a complete solution,” says FAR’s sales director. “Our clients shouldn’t have to piece together equipment from different suppliers—we handle everything from start to finish.”

One of the things that clients appreciate most about FAR is their attention to detail during the design phase. They send engineers to visit each client’s facility to assess space, power requirements, and workflow before drawing up plans. This ensures that the equipment fits seamlessly into existing operations and maximizes efficiency. “They didn’t just sell us a plant—they designed a plant around our needs,” says a project manager at a recycling facility in Frankfurt. “It’s like they knew exactly what we needed before we did.”

FAR also invests heavily in research and development to stay ahead of emerging battery technologies. With the rise of solid-state batteries, they’ve already begun testing modifications to their equipment to handle these new battery types, ensuring that their clients won’t be left behind when solid-state batteries hit the market in the next decade.

Munich Material Recovery Systems, or MMRS, is all about innovation and sustainability. Founded in 2010 by a group of environmental engineers, they’ve made it their mission to develop recycling equipment that’s not only efficient but also environmentally friendly. Their headquarters in Munich is powered entirely by solar energy, and they offset their carbon footprint by investing in reforestation projects in Brazil.

Their star product is the “SolarCrush 1000,” a battery crushing system that can be powered by solar energy—a first in the industry. Designed for off-grid or remote locations, the SolarCrush 1000 comes with a set of solar panels and a battery storage system that allows it to operate even when the sun isn’t shining. It’s been a hit with mining companies in Australia and Africa, who use it to recycle old batteries from their equipment without relying on diesel generators.

Closer to home, MMRS is known for their wet process equipment , which they’ve optimized for high-purity lithium recovery. While dry processes are great for water conservation, wet processes can sometimes achieve higher purity levels for certain materials. MMRS’s wet system uses a series of leaching tanks and solvent extraction to separate lithium from other metals, resulting in lithium carbonate that’s 99.9% pure—pure enough to be used in new battery production without further refining.

Another area where MMRS excels is in customer education. They host annual workshops in Munich where clients can learn about the latest trends in battery recycling, network with other industry professionals, and get hands-on training with new equipment. “The workshops are a great way to stay connected with our clients,” says the workshop coordinator. “We get just as much feedback from them as they get from us, which helps us improve our products.”

MMRS also offers a unique “Material as a Service” program, where they not only supply the equipment but also help clients find buyers for their recycled materials. This is especially valuable for small to medium-sized facilities that may not have the connections to sell directly to battery manufacturers. “They helped us secure a contract with a major battery producer in South Korea,” says a client in Stuttgart. “Without MMRS, we would have been stuck selling our materials at a discount to middlemen.”

Cologne Recycling Technologies, or CRT, has been around since 1998, and they’ve built a reputation for no-nonsense, reliable equipment that gets the job done. Based in Cologne, they focus on practical solutions for real-world recycling challenges, with a emphasis on durability and ease of use.

Their most popular machine is the “BriquetteMaster 200,” a hydraulic briquetting machine that’s designed to compress metal powders from battery recycling into dense briquettes. These briquettes are easier to transport and melt down than loose powder, making them a hit with foundries and metal refineries. The BriquetteMaster 200 can produce briquettes in a variety of shapes and sizes, from small discs to large blocks, depending on the client’s needs. It’s also incredibly easy to operate—even new employees can be trained in less than an hour.

CRT also offers a range of hydraulic cutter equipment for dismantling battery packs before crushing. The cutters use high-pressure hydraulic systems to slice through battery casings and wiring harnesses, making it easy to access the individual cells inside. Safety features include two-hand operation (to prevent accidental activation) and a pressure relief valve to prevent overloading. “These cutters are built like tanks,” says a maintenance technician at a recycling facility in Cologne. “We’ve had ours for five years, and we’ve only had to ｒｅｐｌａｃｅ the blades once.”

What clients love most about CRT is their transparency. They provide detailed specifications for every machine, including energy consumption, maintenance requirements, and expected lifespan, so clients know exactly what they’re getting. They also offer competitive pricing, with no hidden fees or surprises. “When they quote you a price, that’s the price you pay,” says a satisfied customer. “No add-ons, no extra charges for delivery or installation—it’s refreshing.”

CRT also has a strong focus on local support. They have service centers in every major German city, so clients never have to wait long for parts or repairs. “We had a problem with our BriquetteMaster on a Friday afternoon,” recalls a plant manager in Düsseldorf. “They sent a technician out the same day, and we were back up and running by Monday morning. You can’t beat that kind of service.”

Rounding out our list is Dresden Eco Engineering, or DEE, a company that’s all about combining traditional engineering with cutting-edge technology. Founded in 2005 in Dresden, a city known for its tech innovation, DEE has become a leader in developing smart recycling equipment that uses IoT (Internet of Things) technology to optimize performance.

Their flagship product is the “SmartSep 360,” a battery separation system that’s connected to the cloud. Using IoT sensors, the system collects data on processing speed, energy usage, material recovery rates, and maintenance needs, which is then analyzed by DEE’s AI platform. The platform can predict when parts are likely to fail, suggest adjustments to improve efficiency, and even order replacement parts automatically. It’s like having a virtual plant manager working 24/7.

DEE also specializes in air pollution control system equipment that’s integrated with their separation systems. The “CleanAir Pro” system uses real-time emissions monitoring to adjust fan speeds and filter settings, ensuring that emissions are always kept to a minimum. It can also generate detailed reports for regulatory compliance, making it easy for clients to prove they’re meeting emissions standards.

Another area where DEE stands out is in customization. They work with clients to design equipment for niche applications, like recycling batteries from medical devices or aerospace equipment, which have unique chemistries and safety requirements. “We recently designed a system for a client that recycles batteries from pacemakers,” says a design engineer at DEE. “It had to be extremely precise to avoid damaging the sensitive electronics inside, but we pulled it off. That’s the fun of our job—solving unique problems.”

DEE also offers a “Try Before You Buy” program, where clients can rent equipment for 30 days to test it out before making a purchase. “We’re confident in our equipment, so we have no problem letting clients try it first,” says the sales manager. “Nine times out of ten, they end up buying it because they see how well it works.”

Finally, DEE is committed to sustainability in its own operations. They use recycled materials in the construction of their machines, and they offer a take-back program for old equipment, which they either refurbish and resell or recycle responsibly. It’s a company that practices what it preaches, and that’s something clients really appreciate.