Top 10 Lithium-Ion Battery Crushing and Separation Equipment Suppliers in Japan

Founded in 2005, Tokyo Eco - Tech Solutions has grown from a small engineering firm to a global leader in battery recycling technology.Their claim to fame?The li - ion battery breaking and separating equipment that combines speed, precision, and sustainability in one package.

What really sets them apart is their focus on automation.Their systems use AI - powered sensors to adjust crushing speed and separation intensity in real - time, ensuring maximum recovery of valuable materials while minimizing energy use.One of their most popular models, the ECO - SEP 5000, can handle up to 2,500 kg of batteries per hour — that's like processing over 10,000 smartphone batteries in a single day!

But Tokyo Eco - Tech doesn't stop at just breaking and separating.They've also integrated an air pollution control system for li - ion battery recycling plant directly into their equipment.This system uses a multi - stage filtration process, including activated carbon and HEPA filters, to capture harmful fumes and particulates, making sure the recycling process is as clean as it is efficient.

Clients rave about their after - sales support too."We've been using their equipment for three years, and the team at Tokyo Eco - Tech still checks in monthly to optimize performance," says a sustainability manager at a major Japanese automaker."It's not just a sale for them — it's a partnership."

If Tokyo Eco - Tech is all about large - scale operations, Osaka Recycling Systems caters to the other end of the spectrum — but that doesn't mean their technology is any less impressive.Founded in 2010, this Osaka - based company specializes in compact, modular li - ion battery breaking and separating equipment perfect for small to medium - sized recycling facilities.

Their best - seller, the Mini - Sep 1000, is a game - changer for businesses just starting out in battery recycling.Designed to fit in tight spaces (it's about the size of a standard shipping container), it can still process 500 - 800 kg of batteries per hour.The secret?A space - saving vertical design that stacks crushing, shredding, and separation units without sacrificing efficiency.

What customers love most is the user - friendly interface.Even operators with minimal training can set up and run the equipment in under an hour, thanks to touchscreen controls and step - by - step guides.And like many Japanese suppliers, Osaka Recycling Systems takes environmental responsibility seriously — their equipment uses 30% less energy than comparable models on the market, and their air filtration system meets Japan's strictest emission standards.

"We started with one Mini - Sep 1000, and within a year, we were so impressed we bought a second," says the owner of a recycling facility in Kyoto."It's reliable, easy to maintain, and the support team is always just a phone call away."

Kyoto Battery Recovery Inc.(KBR) has a simple mission: to make battery recycling both profitable and planet - friendly.Established in 2012, this Kyoto - based company has carved a niche for itself with its lithium battery recycling plant with 500 - 2500kg/hour capacity — a flexible range that appeals to everything from regional recycling centers to large - scale industrial operations.

KBR's flagship plant, the K - Recycle Series, is a marvel of engineering.It starts with a pre - shredding stage to break down battery packs safely, followed by a low - temperature thermal treatment to remove electrolytes, and finally, a high - precision separation system that uses a combination of magnetic separation, eddy current separation, and air classification to recover lithium, cobalt, nickel, and copper.

What really impresses clients is the plant's energy efficiency.KBR has integrated solar panels into the design, allowing some facilities to run on up to 40% renewable energy.And when it comes to emissions, their air pollution control system is second to none — it uses a catalytic converter to neutralize toxic gases and a wet scrubber to capture fine particles, ensuring emissions are well below both Japanese and EU standards.

"We chose KBR because they offered the best balance of capacity and sustainability," says an operations director at a major EV manufacturer."Our plant in Hiroshima processes 2,000 kg of batteries per hour, and we've been able to recover over 95% of the valuable materials — all while keeping our carbon footprint low."

As electric vehicles (EVs) take over the roads, the need for recycling their large - format lithium - ion batteries has become more urgent.Yokohama Green Engineering saw this gap early on and has since become a go - to supplier for EV battery recycling equipment.

Their EV - Separator Pro is specifically designed to handle the tough, high - capacity batteries found in electric cars.Unlike consumer electronics batteries, EV batteries are larger, heavier, and often have complex casings — but the EV - Separator Pro makes light work of them.Its hydraulic crushing system can break through thick metal casings, and its advanced sensors can detect and separate different battery chemistries on the fly (a crucial feature, since EV batteries often use varying blends of lithium, nickel, and cobalt).

With a capacity of 1,500 - 2,500 kg per hour, the EV - Separator Pro is built for scale.But what really sets Yokohama Green Engineering apart is their focus on safety.Battery recycling can be risky — damaged batteries can catch fire or release toxic gases — so the company has integrated multiple safety features, including fire suppression systems, gas detection sensors, and emergency shutdown protocols.

"Working with EV batteries was intimidating at first," admits a safety officer at a recycling plant in Yokohama."But Yokohama Green's equipment gave us the confidence to expand into this area.The safety features are top - notch, and we haven't had a single incident in two years of operation."

Nagoya Environmental Technologies has a reputation for precision — and that's no accident.Nagoya, known as Japan's "manufacturing heartland," is home to some of the country's most skilled engineers, and this company leverages that expertise to create equipment that recovers more materials than almost any competitor.

Their Micro - Sep 3000 breaking and separating system uses a patented "nano - sieve" technology that can separate particles as small as 5 microns — that's finer than a human hair!This level of precision means they can recover even trace amounts of valuable metals, boosting profitability for their clients.And with a capacity of 800 - 2,000 kg per hour, it's not just precise — it's productive too.

Nagoya Environmental Technologies also understands that every recycling facility is different, which is why they offer fully customizable systems.Whether a client needs to focus on lithium recovery or wants to maximize copper extraction, their engineers will tweak the separation process to meet specific goals.They even offer on - site testing to help clients determine the optimal setup before making a purchase.

"We work with a lot of rare earth metals, so precision is key," says a materials recovery specialist at a recycling plant in Aichi Prefecture."Nagoya's equipment has helped us increase our lithium recovery rate by 15% compared to our old system.That might not sound like much, but in this industry, every percentage point counts."

Hiroshima Clean Energy Equipment (HCEE) doesn't just sell equipment — they sell a vision of a circular economy.Founded in 2010 by a group of environmental scientists and engineers, HCEE is on a mission to close the loop on battery production by making recycling as efficient and sustainable as possible.

Their Eco - Loop Plant is a fully integrated recycling system that can handle everything from battery collection to material purification.The star of the show?Their li - ion battery breaking and separating equipment , which is designed to work seamlessly with the rest of the plant's processes.From the moment a battery enters the facility to the moment the recovered materials are ready to be sent to a refinery, everything is automated and optimized for minimal waste.

HCEE is also a leader in green energy integration.Many of their plants come with optional wind turbines and battery storage systems, allowing clients to run entirely on renewable energy.And their air pollution control system is one of the most advanced in the industry, using plasma technology to neutralize even the most stubborn pollutants.

"HCEE didn't just sell us equipment — they helped us design our entire recycling facility," says a sustainability director at a major electronics manufacturer."Their team worked with us for months to ensure every part of the process was as sustainable as possible.Today, our plant is zero - waste and runs on 100% renewable energy — something we couldn't have achieved without their expertise."

For many small and medium - sized recycling businesses, budget is a major concern.Fukuoka Industrial Recycling understands this, which is why they've made it their mission to offer high - quality equipment at a price that won't break the bank.

Their entry - level model, the Fuku - Sep 1000, is perfect for startups, with a capacity of 500 - 800 kg per hour and a price tag that's 20 - 30% lower than comparable systems.But don't let the lower cost fool you — Fukuoka doesn't skimp on quality.The equipment is built with durable, long - lasting components, and their after - sales service is just as reliable as more expensive brands.

As businesses grow, Fukuoka offers easy upgrades, allowing clients to add capacity or new separation features without replacing their entire system.This scalability has made them a favorite among growing recycling companies in Japan and beyond.

"When we started, we could barely afford a basic system," says the owner of a recycling facility in Fukuoka."Fukuoka Industrial Recycling worked with us to find a solution that fit our budget, and as we grew, they helped us upgrade our equipment.Now, five years later, we're processing over 1,500 kg per hour, and we still use their equipment.It's been a great partnership."

Sapporo Sustainable Tech knows a thing or two about cold weather.Located in Japan's northernmost island of Hokkaido, this company has designed battery recycling equipment that can operate efficiently even in sub - zero temperatures — a crucial feature for facilities in cold climates.

Their Arctic - Sep Series is built with insulated components and heated separation chambers to prevent freezing, ensuring consistent performance no matter the weather.And while their equipment is optimized for cold climates, it works just as well in warmer regions, making it a versatile choice for clients around the world.

Sapporo Sustainable Tech also specializes in energy - efficient systems, which is fitting for a region that relies heavily on heating in the winter.Their equipment uses heat recovery technology to capture waste heat from the crushing and separation process and reuse it to warm the facility, reducing heating costs by up to 30%.

"We're based in Hokkaido, so winter temperatures often ｄｒｏｐ below - 20°C," says an operations manager at a recycling plant in Sapporo."Our old equipment would constantly freeze up, leading to downtime and lost revenue.Sapporo's Arctic - Sep system has been a game - changer — we haven't had a single freeze - related issue, even in the coldest months."

Kobe Advanced Separation Systems (KASS) is all about innovation.This company invests over 15% of its annual revenue into research and development, and it shows — their equipment is packed with features that seem straight out of a sci - fi movie.

Take their AI - Driven Separation System, for example.It uses machine learning algorithms to analyze battery composition in real - time and adjust separation parameters on the fly, ensuring maximum recovery even as battery chemistries evolve.And their "digital twin" technology allows clients to simulate different recycling scenarios — like processing a new type of battery — on a computer before trying it out on the actual equipment, reducing the risk of errors and downtime.

KASS is also exploring the use of robotics in battery recycling, with prototypes of automated battery handling systems that can safely disassemble even the most complex battery packs without human intervention.While these systems are still in the testing phase, they promise to revolutionize the industry in the coming years.

"KASS is always ahead of the curve," says a technology director at a major recycling corporation."We partnered with them to test their AI - driven system, and the results were incredible.It adapted to different battery types automatically, and we saw a 10% increase in material recovery without any extra effort on our part.We're already planning to roll it out to all our facilities."

Last but certainly not least, Sendai Battery Cycle is all about community.Established in the wake of the 2011 Tohoku earthquake, this company was founded with a mission to help local communities recover and rebuild in a sustainable way.Today, they specialize in small to medium - sized li - ion battery breaking and separating equipment that's perfect for community recycling centers, schools, and small businesses.

Sendai Battery Cycle's equipment is designed to be safe, easy to use, and affordable, making battery recycling accessible to communities that might not have the resources for large - scale operations.They also offer training programs to help local residents learn how to operate the equipment and start their own small - scale recycling initiatives.

While their equipment might not have the capacity of some of the larger suppliers on this list (most models handle 300 - 800 kg per hour), Sendai Battery Cycle's impact on local communities is immeasurable.They've helped set up over 50 community recycling centers across the Tohoku region, creating jobs and reducing waste in areas that need it most.

"Sendai Battery Cycle didn't just sell us equipment — they empowered our community," says a community leader in Miyagi Prefecture."We now run a small recycling center that employs five local residents, and we're able to recover valuable materials that would have otherwise ended up in landfills.It's not just about recycling — it's about building a stronger, more sustainable community."