Let’s talk about lithium-ion batteries—they’re everywhere. In your phone, your laptop, your electric car, and even that fancy new power tool you bought. But here’s the thing: when these batteries die, they don’t just disappear. They become e-waste, packed with valuable metals like lithium, cobalt, and nickel—and if we don’t recycle them, we’re not just wasting resources, we’re harming the planet. That’s where lithium-ion battery recycling comes in. And in 2025, North America is leading the charge, thanks to strict new regulations, a boom in electric vehicle (EV) adoption, and a growing focus on sustainability. But none of this happens without the right equipment. From breaking down old batteries to separating out precious metals, the machines behind the scenes make all the difference. Today, we’re highlighting the top 10 suppliers in North America who are building the tools to make lithium-ion battery recycling efficient, safe, and scalable. Whether you’re a recycling plant operator, an EV manufacturer, or just curious about the future of sustainability, this list is your guide to the best in the business.
1. EcoRecycle Solutions (Toronto, Canada)
Founded in 2010, EcoRecycle Solutions has grown from a small startup to one of North America’s most trusted names in battery recycling equipment. What sets them apart? Their laser focus on lithium-ion batteries, specifically their li-ion battery breaking and separating equipment that handles everything from small consumer batteries to large EV packs. We’re talking a capacity range of 500 kg/hour up to 2,500 kg/hour—perfect for both mid-sized recycling plants and major facilities. But it’s not just about speed. EcoRecycle’s systems use a dry process (they’re big on dry process equipment here) which means less water waste and lower energy costs compared to wet processes. They also integrate air pollution control system equipment as standard, ensuring that harmful fumes from battery breakdown are filtered out, keeping plants compliant with EPA and OSHA regulations. Customers rave about their after-sales support, too—think 24/7 technical help and on-site training for new operators. Recently, they partnered with a leading U.S. automaker to build a custom recycling line for end-of-life EV batteries, and the results speak for themselves: 98% metal recovery rates and a 30% reduction in operational costs. If you need a system that balances power, sustainability, and reliability, EcoRecycle is a top pick.
2. NorthStar Battery Tech (Detroit, USA)
Detroit might be the Motor City, but NorthStar Battery Tech is proving it’s also the “Battery Recycling Tech City.” Since 2015, this Michigan-based company has specialized in heavy-duty equipment for industrial-scale recycling, and their claim to fame is their hydraulic press machines—specifically, hydraulic press machines equipment designed to compact battery casings and metal scraps after separation. But they don’t stop there. Their full-line systems include everything from initial shredders to final separation, with a star product: the NS-2500 Li-Ion Processing Line. This beast combines a high-torque shredder, a dry separator, and a hydraulic press into one modular unit, making it easy to scale up as your plant grows. What’s unique about NorthStar? They’re all about customization. Need a system that can handle both lithium-ion and lead-acid batteries (though we’re focusing on lithium here)? They’ll tweak the settings. Worried about space? Their compact design means you can fit a 1,000 kg/hour line into a warehouse that might otherwise only hold a smaller system. They’ve also been investing in smart tech—their latest models come with IoT sensors that monitor machine health in real time, alerting operators to potential issues before they cause downtime. With clients like municipal recycling centers and large-scale metal refineries across the U.S. and Canada, NorthStar has a track record of delivering tough, long-lasting equipment. As one customer put it: “We’ve run their machines 24/7 for three years, and we’ve only had to ｒｅｐｌａｃｅ a few wear parts. That’s reliability you can count on.”
3. GreenCycle Innovations (Austin, USA)
If you’re looking for innovation, GreenCycle Innovations is where it’s at. This Austin-based company, founded in 2017, made waves in 2023 when they launched their “EcoShred Pro” line—a series of single shaft shredder equipment and 2 shaft shredder equipment optimized for lithium-ion batteries. What’s so special about these shredders? They use a low-speed, high-torque design that minimizes dust and heat—critical for avoiding fires, which is a big risk when shredding lithium batteries. But GreenCycle didn’t stop at shredders. They’ve built a full ecosystem around battery recycling, including plastic pneumatic conveying system equipment to move plastic scraps from the separation line to storage, and hydraulic briquetter equipment to compress metal powders into dense briquettes for easy transport to refineries. Their most popular package? The “GreenCycle 500,” a turnkey system for small to mid-sized plants that includes a shredder, separator, conveyor, and briquetter—all for a price point that’s friendlier than many competitors. They’re also pioneers in portability: their portable briquetting machine (think the PHBM-003 model, if you’re into specs) is a hit with mobile recycling operations, letting teams process batteries on-site at EV repair shops or warehouses. With a focus on safety, affordability, and cutting-edge design, GreenCycle is quickly becoming a favorite for startups and established players alike.
4. BlueHorizon Recycling Systems (Vancouver, Canada)
BlueHorizon Recycling Systems has a mantra: “Cleaner recycling, cleaner planet.” And they mean it. This Vancouver-based supplier, founded in 2012, is all about eco-friendly solutions, and their air pollution control system equipment is second to none. Their lithium-ion processing lines come with built-in HEPA filters, activated carbon scrubbers, and even thermal oxidizers to neutralize toxic gases like HF (hydrofluoric acid) that can be released when batteries are crushed. But they’re not just about safety—their li-ion battery breaking and separating equipment is also incredibly efficient. Take their BH-2000 model: it uses a combination of mechanical cutting and air classification to separate metals, plastics, and electrolytes, with a metal recovery rate of 99% for lithium and cobalt. They’re also leaders in wet process equipment for facilities that prefer that method, with closed-loop water systems that recycle 90% of the water used in separation—great for regions with strict water regulations. What really stands out, though, is their commitment to research. They partner with the University of British Columbia to develop new separation technologies, and in 2024, they patented a nano-ceramic coating for their separators that reduces wear and tear, extending machine life by up to 50%. Clients love that BlueHorizon doesn’t just sell equipment—they help design entire recycling plants, from layout to permits. As one plant manager in Alberta put it: “They didn’t just deliver a machine; they delivered a turnkey solution. We were up and running in three months, and we’ve been hitting our recycling targets ever since.”
5. PowerRecover Technologies (Chicago, USA)
PowerRecover Technologies is for the heavy hitters. If you’re running a large-scale recycling facility processing thousands of batteries per day, this Chicago-based supplier has the muscle you need. Their flagship product? The PR-3000, a 4 shaft shredder equipment that can tear through even the toughest EV battery packs, including those with steel casings and reinforced wiring. But shredding is just the start. Their full systems include a circuit board recycling equipment add-on (handy, since many batteries have circuit boards for management systems) and a hydraulic baler equipment to compress plastic and metal scraps for shipping. What’s impressive about PowerRecover is their focus on automation. Their lines use AI-powered sensors to sort batteries by type (lithium-ion vs. other chemistries) before processing, reducing errors and improving efficiency. They also offer remote monitoring, so plant managers can check machine performance from their phones. Capacity-wise, we’re talking 3,000 kg/hour and up—perfect for major players like battery manufacturers looking to recycle production waste or large recycling conglomerates. They’ve recently expanded into Mexico, too, making them a go-to for North American companies with cross-border operations. The only downside? Their equipment is big—you’ll need a spacious facility—but for those who can accommodate it, the payoff is massive. As one customer in Texas noted: “We used to have two smaller systems running 16 hours a day. Now, with PowerRecover’s PR-3000, we process the same amount in 8 hours with half the staff. It’s a game-changer.”
6. Sustainable Systems Inc. (Seattle, USA)
Seattle’s Sustainable Systems Inc. (SSI) is all about versatility. While many suppliers focus solely on lithium-ion batteries, SSI designs equipment that can handle multiple waste streams—think lithium batteries, circuit boards, and even small electronic devices—making them a favorite for recycling plants that want to diversify. Their star product for lithium-ion recycling is the compact granulator with dry separator equipment , a space-saving unit that combines granulation (crushing batteries into small particles) and separation (using air and vibration to sort metals from plastics) in one machine. It’s ideal for facilities with limited space, like urban recycling centers. SSI also offers portable briquetting machine options, like the PHBM-004 model, which is lightweight enough to be moved around a warehouse but tough enough to compress metal powders into dense briquettes. What really sets SSI apart is their customer-centric approach. They offer free on-site consultations to assess your needs, and their team of engineers will customize equipment to fit your exact workflow. For example, when a California-based e-waste recycler needed a system that could process both lithium batteries and old laptops, SSI modified their granulator to include a circuit board separator, saving the client from buying two separate machines. They also prioritize transparency—no hidden fees, and detailed breakdowns of operating costs so you know exactly what you’re getting into. As one satisfied customer said: “SSI doesn’t just sell you a machine; they become a partner. They’re always checking in to see how we’re doing and suggesting ways to improve.”
7. CleanTech Machinery (Montreal, Canada)
CleanTech Machinery, based in Montreal, is a relative newcomer (founded in 2018), but they’ve quickly made a name for themselves with their focus on energy efficiency. Their li-ion battery breaking and separating equipment uses up to 20% less energy than competitors, thanks to their patented “EcoDrive” motor system that adjusts power based on the type of battery being processed. For example, small consumer batteries require less torque than EV packs, so the motor automatically ramps down, saving electricity. They also specialize in wet process equipment , but with a twist: their “ClosedLoop” water system recycles 95% of the water used, making it one of the most water-efficient systems on the market. This is a big win for regions like California or Arizona, where water scarcity is a concern. CleanTech’s systems are also known for being user-friendly. Their touchscreen controls and intuitive software mean even new operators can get up to speed in a day, reducing training time. And their air pollution control system equipment is compact, so it doesn’t take up valuable floor space—important for smaller plants. In 2024, they launched a “Starter Package” aimed at new recycling businesses, which includes a basic breaking and separating line, training, and a 5-year warranty—all at a price point that’s 15% lower than comparable systems. It’s no wonder they’ve quickly become a favorite for startups. As one new plant owner in Quebec put it: “We were nervous about investing in our first system, but CleanTech made it easy. The energy savings alone have paid for a chunk of the machine, and the support team is always just a call away.”
8. Advanced Recycling Systems (Houston, USA)
Houston’s Advanced Recycling Systems (ARS) is all about solving tough problems. Lithium-ion battery recycling has its challenges—batteries can be unpredictable, with some containing toxic electrolytes or damaged casings. ARS specializes in equipment that handles these tricky scenarios safely. Their hydraulic cutter equipment is a prime example: it uses precise hydraulic pressure to cut open battery casings without puncturing the internal cells, reducing the risk of fires or chemical leaks. They also offer a single shaft shredder equipment with a “smart stop” feature that shuts down automatically if it detects a battery that’s at risk of igniting, preventing accidents. But ARS isn’t just about safety—they’re also innovators in separation technology. Their “MagnaSort” system uses high-powered magnets and eddy current separators to pull out even tiny metal particles from plastic waste, resulting in metal purity rates of 99.5%—a big selling point for refineries that buy recycled metals. They’re also leaders in auxiliary equipment , like conveyors and material handlers, which means they can design a fully integrated line from start to finish. What clients love most about ARS is their responsiveness. If you need a custom part or a quick repair, their Houston-based manufacturing facility can ship parts within 24 hours, minimizing downtime. They also offer training programs for operators on battery safety, which is crucial given the risks involved in lithium-ion recycling. As a safety manager at a Texas recycling plant told us: “ARS equipment gives us peace of mind. We know we’re protecting our workers, and we’re getting top-quality recycled materials at the same time. It’s a win-win.”
9. NovaRecyclers (Denver, USA)
NovaRecyclers is proof that you don’t have to be the biggest to be the best. This Denver-based supplier, founded in 2015, focuses on mid-sized systems (500–1,500 kg/hour) but delivers big on quality and innovation. Their claim to fame is their “ModuLine” system—a modular li-ion battery breaking and separating equipment setup that lets you start small and add components as your business grows. Need just a shredder and separator now? No problem. In six months, add a hydraulic press and air pollution control system—NovaRecyclers’ modular design makes it easy. They’re also big on dry process equipment , with a focus on low dust emissions. Their “DustGuard” system uses high-efficiency cyclones and filters to capture 99% of dust generated during processing, keeping work areas clean and reducing the risk of respiratory issues for workers. Another standout feature? Their “EcoTrack” software, which tracks key metrics like recovery rates, energy use, and maintenance schedules, helping plant managers optimize operations. NovaRecyclers also prides itself on affordability. They offer flexible financing options, including leases, which is a big help for small to mid-sized businesses that might not have the capital for an upfront purchase. Recently, they partnered with a Colorado-based EV dealership to build a small-scale recycling line for damaged and end-of-life EV batteries, and the project was so successful that the dealership is expanding to three more locations. As the dealership owner said: “NovaRecyclers made it possible for us to start recycling on-site, which not only helps the environment but also gives us a new revenue stream from selling recycled metals. We couldn’t be happier.”
10. GreenMachine Industries (Atlanta, USA)
Rounding out our list is GreenMachine Industries, an Atlanta-based supplier that’s all about adaptability. Whether you’re processing small cylindrical batteries (like the ones in your flashlight) or large prismatic EV batteries, their equipment can handle it. Their star product is the “MultiCrush” 2 shaft shredder equipment , which uses interlocking blades to break down batteries of all shapes and sizes without jamming. They also offer a hydraulic briquetting machine equipment that’s adjustable—you can make briquettes of different sizes depending on your buyer’s needs, whether it’s small pellets for a refinery or larger blocks for shipping. GreenMachine is also known for their focus on after-sales service. They offer a “Lifetime Parts Guarantee” on major components like shredder blades and hydraulic pumps, which is almost unheard of in the industry. Their team of technicians is available for on-site repairs across the U.S. and Canada, and they even offer remote troubleshooting via video call for minor issues. What really makes them stand out, though, is their commitment to education. They host free webinars for customers on best practices in battery recycling, and their blog is a go-to resource for industry news and tips. For example, their recent post on “How to Safely Store Lithium-Ion Batteries Before Recycling” was shared by recycling associations across North America. As one long-time customer put it: “GreenMachine doesn’t just sell you equipment—they invest in your success. We’ve been working with them for five years, and they’ve never let us down.”
| Supplier Name | Core Equipment | Capacity Range | Key Advantage | Market Focus |
|---|---|---|---|---|
| EcoRecycle Solutions | Li-ion breaking/separating, dry process, air pollution control | 500–2,500 kg/hour | High recovery rates (98%), dry process efficiency | EV manufacturers, large recycling plants |
| NorthStar Battery Tech | Hydraulic presses, modular processing lines | 500–2,000 kg/hour | Customizable, IoT-integrated for smart monitoring | Municipal centers, metal refineries |
| GreenCycle Innovations | Single/2 shaft shredders, portable briquetters | 300–1,500 kg/hour | Low dust, mobile options for small facilities | Startups, urban recycling centers |
| BlueHorizon Recycling Systems | Wet process systems, air pollution control | 800–2,200 kg/hour | Water recycling (90% efficiency), nano-ceramic tech | Research labs, eco-conscious plants |
| PowerRecover Technologies | 4 shaft shredders, hydraulic balers | 3,000+ kg/hour | Heavy-duty, AI-powered sorting | Industrial-scale refineries, battery manufacturers |
| Sustainable Systems Inc. | Compact granulators, portable briquetters | 200–1,000 kg/hour | Multi-waste processing, space-saving design | E-waste recyclers, small facilities |
| CleanTech Machinery | EcoDrive motor systems, wet process equipment | 400–1,800 kg/hour | 20% energy savings, user-friendly controls | Water-scarce regions, startups |
| Advanced Recycling Systems | Hydraulic cutters, smart-stop shredders | 600–2,000 kg/hour | Fire safety features, 99.5% metal purity | High-risk facilities, refineries |
| NovaRecyclers | ModuLine modular systems, dry process | 500–1,500 kg/hour | Scalable, flexible financing | Mid-sized businesses, regional recyclers |
| GreenMachine Industries | 2 shaft shredders, hydraulic briquetters | 300–2,000 kg/hour | Lifetime parts guarantee, adaptable to battery types | Diverse recyclers, dealerships |
The future of lithium-ion battery recycling in North America is bright—and it’s all thanks to these suppliers. From compact systems for small businesses to industrial-scale machines for major plants, they’re building the tools to turn e-waste into valuable resources. As EV adoption continues to rise and regulations get stricter, the demand for efficient, safe, and sustainable recycling equipment will only grow. Whether you’re in the market for a new system or just keeping an eye on industry trends, these 10 suppliers are leading the way. And remember: the best equipment isn’t just about processing power—it’s about reliability, support, and a commitment to sustainability. With these companies at the helm, we’re one step closer to a world where lithium-ion batteries are recycled, not wasted. Here’s to a greener, more sustainable future—one battery at a time.
