Top 20 Best Lithium-Ion Battery Crushing and Separation Equipment Suppliers in 2025

Founded: 2010 | Specialty: Lithium-ion battery recycling lines | Claim to Fame: Dry-process breaking & separation with industry-leading air pollution control

GreenCycle Tech has been a trailblazer in lithium battery recycling since 2010, and their 2025 lineup proves why they’re still on top. Their star product? A li-ion battery breaking and separating equipment with a capacity range of 500kg/h to 2,500kg/h. What makes it stand out? It uses a dry separation process that slashes water usage by 90% compared to traditional wet methods—perfect for recyclers in water-scarce regions like the Middle East or parts of Africa.

But here’s what really impresses clients: every system comes with an integrated air pollution control system equipment as standard. “We were worried about toxic fumes from battery electrolytes, but GreenCycle’s air system captures 99.8% of particles and gases,” says Maria Gonzalez, operations manager at a recycling plant in Spain. “Our workers no longer wear full-face respirators on the floor, and we passed our EU environmental audit with zero violations.”

They also offer modular designs, so you can start with a small 500kg/h line and add modules later as you grow. “We began with 1 ton/day in 2023; now we’re at 5 tons/day, and we didn’t have to ｒｅｐｌａｃｅ the whole machine—just added a second crusher and upgraded the separator,” notes a client in India.

Founded: 2008 | Specialty: Circuit board & lithium battery recycling | Claim to Fame: High-purity separation for mixed e-waste

If you’re a recycler handling both lithium batteries and old circuit boards (think: piles of phone batteries mixed with laptop motherboards), EcoRecover Solutions is your new best friend. Their circuit board recycling equipment with dry separator (500-2000kg/h capacity) pairs seamlessly with their lithium battery crushers, letting you process diverse e-waste streams without switching machines or cleaning lines between batches.

“We used to have separate lines for batteries and boards, which wasted space and time,” says James Wilson, owner of a UK-based recycler. “Now we feed mixed scrap into EcoRecover’s system, and it separates the battery cells from the circuit boards first, then processes each into pure metals. Our throughput doubled, and labor costs dropped by 40%.”

Their secret? A patented sensor-based sorting system that identifies different materials in real time. “It can tell the difference between a lithium battery from a phone and a nickel-cadmium battery from a power tool—something no other machine we tested could do consistently,” adds Wilson. Plus, their German-engineered build means parts last 30% longer than cheaper alternatives, reducing maintenance headaches.

Founded: 2015 | Specialty: Hydraulic press machines & portable briquetters | Claim to Fame: Turning loose powder into transportable briquettes

Crushing and separating lithium batteries gives you piles of loose metal powders—great for recycling, but a nightmare to transport (imagine spilling fine lithium powder in transit!). PowerMelt Industries solves this with their hydraulic press machines equipment and portable briquetters, which compress loose powder into dense, easy-to-handle briquettes.

Their most popular model? The portable briquetting machine PHBM-004 , a compact unit that’s perfect for small-scale recyclers or remote sites. “We started in a 500 sq ft workshop with just a crusher and this little briquetter,” says Carlos Mendez, who runs a recycling startup in Brazil. “It handles 500kg of powder daily, turns it into neat briquettes, and we sell those to a local smelter for 20% more than loose powder because they’re easier to melt. We couldn’t have scaled without it.”

For larger operations, their industrial hydraulic presses handle up to 5 tons of powder per hour, with adjustable pressure settings to create briquettes of different densities. “We needed briquettes that wouldn’t crumble during shipping—PowerMelt let us tweak the pressure until we got it right,” notes a plant manager in Texas.

Founded: 2012 | Specialty: Lithium ore & tailing extraction + battery recycling | Claim to Fame: Turning recycling waste into extra profit

Asia Recycling Tech is known for their lithium ore processing plants, but here’s the twist: their tailing ore extraction equipment works wonders for battery recyclers too. Tailing ore tech is designed to recover leftover minerals from mining waste—and it turns out, it’s equally good at extracting lithium from the “leftovers” of battery recycling (like the sludge and fines that usually get thrown away).

“We used to discard about 30% of our battery recycling residues as waste,” says Li Wei, operations director at a major Chinese recycling plant. “Asia Recycling Tech’s tailing extraction unit now recovers 85% of the remaining lithium from that sludge. That’s an extra 2 tons of lithium per month for us—pure profit, with almost no extra work.”

They also offer lithium crude ore processing plant systems, so if you’re vertically integrated (mining your own ore and recycling batteries), you can standardize on their equipment for both processes. “We have one team trained on their machines for ore and recycling—no more confusing operators with different systems,” adds Wei.

Founded: 2005 | Specialty: Air pollution control systems | Claim to Fame: Custom-designed systems that fit your plant like a glove

Lithium battery recycling can get messy—think: toxic fumes from burning electrolytes, fine dust from crushing cells, and acidic gases from separating metals. CleanEnergy Systems doesn’t just sell a generic air pollution control system equipment —they design a complete air flow and filtration setup tailored to your plant’s layout, capacity, and local regulations.

“We tried a cheap off-the-shelf air system first, and it was a disaster,” says Sarah Chen, who runs an Australian recycling facility. “It didn’t cover our entire line, so fumes built up in corners, and our workers were getting headaches. CleanEnergy sent engineers to map our plant, then built a system with 12 strategically placed hoods and a multi-stage filter that removes 99.7% of particulates and gases. Now the air in our plant is cleaner than the air outside!”

Their systems also include real-time monitoring, so you can track emissions and prove compliance to regulators. “During our last audit, the inspector was shocked we could show 6 months of continuous, real-time data on every gas and particle we emit,” Chen adds. “It made the audit take 2 hours instead of 2 days.”

Founded: 2010 | Specialty: Compact lithium battery recycling lines for small spaces | Claim to Fame: High产能 in tiny footprints

Not everyone has a warehouse the size of a football field. EuroBatt Recycle specializes in compact systems that pack big performance into small spaces. Their compact granulator with dry separator equipment is a hit with urban recyclers or startups renting small industrial units.

“Our workshop is only 800 sq ft—most suppliers laughed when we said we wanted to process 1 ton/day,” says Marco Rossi, owner of a Milan-based recycler. “EuroBatt’s granulator is vertical, not horizontal, so it takes up half the floor space. We fit a complete line (crusher, separator, briquetter) in 300 sq ft and still have room for storage. Now we process 1.2 tons/day, and we’re expanding to 2 tons next year—all in the same space.”

Don’t let the size fool you: their machines are tough. “We feed in everything from swollen phone batteries to EV battery packs, and it chews through them without jamming,” Rossi adds. “And since it’s made in Italy, spare parts arrive in 48 hours, not 4 weeks like the Chinese imports we tested.”

Founded: 2012 | Specialty: Hydraulic cutter equipment for EV batteries | Claim to Fame: Safe, efficient cutting of large battery packs

Electric vehicle (EV) batteries are huge, heavy, and dangerous to cut open manually (one wrong move and you could trigger a fire). BatteryCycle Inc.’s hydraulic cutter equipment is built specifically for these monsters. Their machines can slice through a 100kg EV battery pack in under 2 minutes, separating the metal casing from the cells without damaging the valuable materials inside.

“We used to have 3 workers with angle grinders cutting EV packs—it took 20 minutes per pack, and we had 2 fires in a year,” says Tom Parker, safety manager at a US EV recycling plant. “BatteryCycle’s hydraulic cutter does it in 90 seconds, with a water-cooled blade that prevents sparks. No more fires, and we process 10x more packs per day.”

They also offer custom jigs for different EV models (Tesla, Ford, VW), so you don’t waste time adjusting settings between brands. “Every EV maker designs their battery pack differently—BatteryCycle has jigs for all the major ones, so we just ｄｒｏｐ the pack in, hit start, and walk away,” adds Parker.

Founded: 2015 | Specialty: Wet process equipment for high-purity metal recovery | Claim to Fame: Perfect for recyclers chasing 99.9% pure lithium

Dry processes are great for reducing water use, but if you need ultra-pure metals (like 99.9% pure lithium for new EV batteries), wet processing is still king. RecyclePro’s wet process equipment uses a series of leaching and precipitation steps to strip impurities, resulting in metals so pure they’re sold directly to battery manufacturers.

“Battery makers pay a premium for high-purity lithium—like $5/kg more than standard grade,” says Anya Patel, owner of a recycling plant in Malaysia. “RecyclePro’s wet process gets us to 99.95% purity consistently. That premium adds up to $30,000/month in extra revenue for us.”

They’ve also solved the “water waste” problem of traditional wet processes with a closed-loop system that recycles 95% of the water used. “We only add fresh water to ｒｅｐｌａｃｅ what’s lost to evaporation—about 500 liters/day for a 2-ton/hour line,” Patel notes. “That’s way better than the open systems that use 10,000 liters/day and get hit with huge water bills.”

Founded: 2010 | Specialty: Shredders for battery pre-processing | Claim to Fame: Fast, reliable shredding for tough materials

Before you can separate battery materials, you need to shred the packs into smaller pieces—and RapidShred makes some of the toughest shredders in the business. Their 4 shaft shredder equipment is built for high-volume plants, while their single shaft shredder equipment suits smaller operations.

“We process 15 tons of EV battery packs daily, and our RapidShred 4-shaft shredder hasn’t skipped a beat in 2 years,” says Kim Jong-su, plant manager at a South Korean recycler. “It handles the steel casings, plastic covers, and battery cells all at once, reducing everything to uniform 5cm pieces that feed perfectly into our separator. We used to have jams every shift; now we have one maintenance check per week, tops.”

Their shredders also have a “reverse” function to clear jams without manual intervention. “Once, a metal bracket got stuck—instead of shutting down the line and sending workers in, we hit reverse, and it spat the bracket out in 30 seconds,” adds Jong-su. “Downtime went from 2 hours/week to 10 minutes/week.”

Founded: 2007 | Specialty: Hydraulic briquetter equipment | Claim to Fame: High-density briquettes that melt faster

After separating metals from batteries, you need to turn loose powders into briquettes for melting. EcoPress Systems’ hydraulic briquetter equipment creates ultra-dense briquettes (up to 6g/cm³) that melt 30% faster than standard briquettes, saving energy and time at the smelter.

“Our smelter used to take 45 minutes to melt a batch of standard briquettes,” says Henrik Nielsen, owner of a Danish recycling company. “EcoPress’s briquettes melt in 30 minutes—we’re running 2 extra batches per day, and our energy bill is down 25%.”

They also offer hydraulic baler equipment for compacting plastic waste from battery casings, so you can bale plastic and briquette metal in one facility. “We sell the plastic bales to a local recycler, adding another revenue stream,” Nielsen adds. “Their machines are expensive upfront, but the ROI was less than a year.”

Founded: 2014 | Specialty: Dry process equipment for cold climates | Claim to Fame: Systems that work in sub-zero temperatures

Most battery recycling equipment struggles in cold climates—hydraulic fluids thicken, sensors freeze, and separators slow down. LiTech Recycling designs their dry process equipment specifically for cold regions (looking at you, Scandinavia, Canada, and Russia).

“Our plant in northern Sweden has -25°C winters—standard machines would seize up daily,” says Lars Eriksson, operations manager at a Swedish recycler. “LiTech’s equipment has heated hydraulic tanks, insulated sensor housings, and separators with adjustable speed for cold materials. We run 24/7 year-round, no winter slowdowns.”

Their dry process also uses less energy in cold weather. “Wet systems need to heat water to prevent freezing, which adds $10,000/month to energy bills,” Eriksson notes. “LiTech’s dry process uses ambient air, so our winter energy costs are the same as summer.”

Founded: 2009 | Specialty: Portable briquetting machines | Claim to Fame: Mobile units for on-site recycling

If you collect battery scrap from multiple locations (like a fleet of EVs at different dealerships) and don’t want to haul loose batteries back to your plant, GlobalBatt Solutions’ portable briquetting machine (PHBM-003 model) is a game-changer. These mobile units fit in a truck and let you briquette battery materials on-site, reducing transport costs and risks.

“We collect EV batteries from 12 dealerships within a 200-mile radius,” says Dave Thompson, owner of a US-based recycling service. “Hauling loose batteries meant renting a 26ft truck and paying for hazardous materials transport. Now we take the PHBM-003 to each dealership, briquette the batteries on-site, and fit 3x more material in a standard pickup truck. Transport costs dropped by 60%.”

The portable model runs on standard 220V power or a generator, so you can use it anywhere. “We even processed batteries at a remote mine site with no electricity—just hooked it up to a portable generator,” Thompson adds. “It’s tough, too—we’ve had it for 3 years, and the only maintenance was replacing a filter.”

Founded: 2011 | Specialty: Water process equipment for urban recycling | Claim to Fame: Low-noise systems for city locations

If your recycling plant is near residential areas, noise pollution can get you shut down fast (thanks, angry neighbors). WasteWise Engineering’s water process equipment uses water as a sound dampener, keeping noise levels below 75dB—quieter than a vacuum cleaner.

“Our plant is in an industrial park next to a housing estate,” says Priya Sharma, manager of a London recycler. “Before WasteWise, we had complaints every week—neighbors said the shredders woke their kids. Now, with their water-based system, you can barely hear the machines from the street. No more complaints, and we avoided having to move to a remote location (which would have cost $500k).”

Their water process also captures dust, so you don’t need a separate dust collection system. “It’s like a 2-in-1: processes the batteries and keeps the air clean and quiet,” Sharma adds. “Win-win.”

Founded: 2016 | Specialty: Hydraulic briquetting machine equipment for metal powders | Claim to Fame: Fast cycle times for high throughput

BriquetteMaster’s claim to fame is speed: their hydraulic briquetting machine equipment can produce a briquette every 8 seconds (that’s 450 briquettes/hour), making it ideal for high-volume plants.

“We process 10 tons of metal powder daily, and our old briquetter could only handle 5 tons,” says Ryan Murphy, operations manager at an Australian recycling plant. “BriquetteMaster’s machine doubled our output without adding another shift. The cycle time is incredible—we went from 1 briquette every 20 seconds to 1 every 8 seconds. It’s like night and day.”

They also offer a “quick-change” mold system, so you can switch between briquette sizes (from 50g to 500g) in 5 minutes instead of 2 hours. “We sell to different smelters who want different sizes—now we can switch between orders in minutes, not hours,” Murphy adds.

Founded: 2015 | Specialty: EV battery-specific breaking and separation systems | Claim to Fame: Designed by ex-Tesla and BMW engineers

EV batteries are different from phone batteries—they’re bigger, have thicker casings, and use more complex cell designs. EV Battery Recycle’s team includes ex-Tesla and BMW engineers who know these batteries inside out, and it shows in their li-ion battery breaking and separating equipment built specifically for EV packs.

“We tested 5 suppliers before choosing EV Battery Recycle,” says Pieter Janssen, owner of a Dutch EV recycling plant. “The others’ machines struggled with the thick steel casings of EV packs—they’d bend blades or jam. EV Battery Recycle’s system has a pre-cutter that slices the casing first, then the cells are processed gently to avoid short circuits. We’ve processed 5,000 EV packs with zero fires or major jams.”

They also offer software that tracks each battery’s chemistry (via barcode scanning) and adjusts the separation process accordingly. “A Tesla battery needs a different separation setting than a Nissan Leaf battery,” Janssen explains. “Their software does that automatically, so we get higher purity metals with less manual adjustment.”

Founded: 2008 | Specialty: Air pollution control system for li battery recycling plant | Claim to Fame: Captures toxic gases like HF and SO2

Lithium battery recycling releases harmful gases like hydrofluoric acid (HF) and sulfur dioxide (SO2)—gases that standard air filters can’t catch. AirClean Systems’ air pollution control system for li battery recycling plant uses chemical scrubbers and activated carbon to trap these toxic gases, keeping workers safe and emissions compliant.

“HF gas is no joke—it can burn lungs and corrode equipment,” says Sophie Dubois, safety officer at a French recycling plant. “AirClean’s system removes 99.9% of HF from our exhaust. We tested it with a third-party lab, and the results were better than the EU’s strictest limits. Our workers now wear basic dust masks, not full hazmat suits.”

Their systems are also modular, so you can add scrubbers as regulations get stricter. “The EU is proposing even lower emission limits for 2027—we’ll just add a second scrubber module, no need to ｒｅｐｌａｃｅ the whole system,” Dubois adds.

Founded: 2013 | Specialty: 2 shaft shredder equipment for mixed battery waste | Claim to Fame: Handles “dirty” scrap with rocks, dirt, and debris

Not all battery scrap is clean—sometimes it’s mixed with dirt, rocks, or even pieces of concrete (thanks, careless scrap collectors). ShredPro’s 2 shaft shredder equipment has reinforced blades and a “rock-eating” design that crushes through debris without damage.

“We get scrap from construction sites where batteries are mixed with rubble,” says Mike Johnson, owner of a Canadian recycler. “Other shredders would hit a rock and stop—we’d have to shut down, dig out the rock, and ｒｅｐｌａｃｅ the bent blade. ShredPro’s 2-shaft shredder just crushes the rock into powder and keeps going. We haven’t replaced a blade in 18 months, and downtime is down to 1 hour/week.”

Their shredders also have a low-speed, high-torque design that uses 20% less energy than high-speed models. “Our electricity bill dropped by $800/month—small savings, but it adds up,” Johnson notes.

Founded: 2005 | Specialty: Metal melting furnace equipment for battery metals | Claim to Fame: Fast melting, low energy use

After separating and briquetting metal powders, you need to melt them into ingots. MetalMelt Furnaces’ metal melting furnace equipment uses induction heating to melt battery metals (lithium, cobalt, nickel) 40% faster than traditional furnaces, saving time and energy.

“We used to melt 1 ton of cobalt in 2 hours with our old gas furnace,” says Ali Karim, manager of a Turkish recycling plant. “MetalMelt’s induction furnace does it in 1 hour and 10 minutes. We melt 5 tons/day now instead of 3, and gas costs are down 50%.”

They also offer medium frequency electricity furnace equipment for larger operations, with capacities up to 5 tons/batch. “The induction furnace is so precise, we can control the temperature to within 5°C—no more over-melting and losing metal to dross,” Karim adds.

Founded: 2018 | Specialty: Portable briquetting machine (PHBM-002, 003, 004 models) | Claim to Fame: Lightweight and easy to move

PortableBriq specializes in—you guessed it—portable briquetters, and their portable briquetting machine PHBM-002 is the lightest on the market (only 250kg ), making it easy to load onto a truck and move between sites.

“We do contract recycling for remote mines and factories,” says Lisa Wong, owner of a US-based mobile recycling service. “The PHBM-002 weighs less than our pickup truck, so we can tow it with a standard trailer. We set it up in 30 minutes, process the scrap, and move to the next site. No more paying to ship scrap to a central plant—we bring the plant to the scrap.”

Their newer models (PHBM-003 and 004) add features like built-in scales and battery-powered operation for off-grid sites. “The 004 model has a solar panel option—we used it at a mine with no electricity, and it processed 300kg/day on sunlight alone,” Wong adds.

Founded: 2014 | Specialty: Complete recycling lines for emerging markets | Claim to Fame: Affordable, rugged systems for low-resource areas

Emerging markets face unique challenges: limited access to spare parts, unstable electricity, and tight budgets. AllRecycle Tech designs complete recycling lines that are affordable, use simple technology (no fancy sensors that break), and run on generator power if needed.

“We’re in Nigeria—importing parts takes 3 months, and electricity is out 4 hours/day,” says Chinedu Okonkwo, owner of a Lagos-based recycler. “AllRecycle’s line uses basic, heavy-duty parts that we can buy locally or fabricate ourselves. It runs on our generator without tripping, and it’s half the price of European systems. We started with a 500kg/h line and paid it off in 14 months.”

They also offer training for local technicians, so you don’t need to fly in foreign experts. “Their team spent 2 weeks training our workers—now we fix minor issues ourselves, saving $10k/year in service calls,” Okonkwo adds. “For recyclers in Africa, Asia, or Latin America, they’re the best option by far.”