Top 5 CRT Cutting Machines with Nichrome Heaters Suppliers in Germany [2025]

Founded in 1998 in Düsseldorf, Schmidt Recycling Technologies has been a pioneer in electronic waste recycling equipment for over 25 years. What started as a small workshop focused on metal separation has grown into a global name, and their CRT recycling line is a standout in their product portfolio. When it comes to CRT cutting machines with ni-chrome heaters, Schmidt's "CRT-Master Pro 7000" is the talk of the industry.

So, what makes the CRT-Master Pro 7000 special? Let's start with the ni-chrome heater. Unlike standard heaters that heat unevenly, Schmidt's proprietary ni-chrome heating elements are woven into a flexible, heat-resistant strip that wraps around the CRT's neck and screen. This design ensures uniform heating—critical for preventing glass shattering—while reaching operating temperatures in just 90 seconds. That's 30% faster than most competitors, which means your facility can process more units per hour.

Another win is the machine's automation. The CRT-Master Pro 7000 comes with a touchscreen interface that lets operators input CRT size (from 14-inch monitors to 32-inch TVs) and material type. The machine then adjusts the heater intensity and cutting pressure automatically. A Berlin-based recycling plant reported a 40% reduction in operator error after switching to this model last year. Plus, it integrates seamlessly with other equipment—like Schmidt's own shredder and pre-chopper units—creating a full CRT recycling line that handles everything from loading to glass separation.

Durability is another strong suit. The ni-chrome heaters are rated for 10,000+ heating cycles, and the cutting blade (made from hardened steel) lasts up to 5,000 cuts before needing replacement. Schmidt also offers a 5-year warranty on the heater system, which is nearly unheard of in the industry. Their customer service team is based in Munich, so technical support is never more than a phone call away.

One minor downside? The initial investment is higher than some budget options, but users say the ROI is worth it. "We recouped the cost in 18 months thanks to faster processing and less glass waste," said a facility manager in Hamburg. For mid-to-large operations serious about CRT recycling, Schmidt is hard to beat.

Braun Environmental Systems, based in Stuttgart, has built its reputation on "green engineering," and their CRT recycling solutions reflect that mission. While they're newer to the CRT game than Schmidt (they launched their first model in 2015), their "Eco-CRT Cutter 500" has quickly become a favorite for smaller to mid-sized facilities—especially those prioritizing energy efficiency.

The Eco-CRT Cutter 500's ni-chrome heater is a marvel of efficiency. Braun uses ultra-thin ni-chrome wires (0.2mm diameter) coiled into a spiral pattern, which reduces energy consumption by 25% compared to traditional heaters. For facilities watching their utility bills, that adds up fast. A recycling cooperative in Cologne with 10 machines saved €12,000 on electricity in their first year using Braun's cutters.

But efficiency doesn't mean skimping on performance. The heater reaches a steady 220°C—ideal for softening the CRT's sealant without overheating the leaded glass—and maintains that temperature with ±2°C precision. The cutting mechanism uses a hydraulic arm with a diamond-tipped blade, which makes clean, smooth cuts even on older, brittle CRTs. Braun also offers a "quiet mode" that reduces noise to 75 decibels (about the level of a vacuum cleaner), a big plus for facilities in urban areas.

What really sets Braun apart is their focus on safety. The Eco-CRT Cutter 500 has dual thermal sensors that shut off the ni-chrome heater if temperatures exceed 250°C, preventing fire risks. There's also a built-in fume extractor that captures phosphor dust—a toxic byproduct of CRT recycling—before it escapes into the air. This not only keeps workers safe but also helps facilities meet strict EU air quality standards.

Braun's smaller footprint is another advantage. The machine measures just 1.2m x 0.8m, so it fits in tight spaces—perfect for warehouses where every square meter counts. And while they don't offer the same full-line integration as Schmidt, they partner with auxiliary equipment suppliers to provide custom setups. A small facility in Leipzig recently combined three Eco-CRT Cutters with a compact granulator and dry separator, creating a mini-recycling line that processes 150 CRTs per day.

For facilities on a budget or with limited space, Braun's Eco-CRT Cutter 500 delivers impressive performance without the premium price tag. Their 3-year warranty and responsive local support (they have service centers in Berlin, Frankfurt, and Munich) seal the deal.

Metzger Industrial Solutions, a family-owned business in Nuremberg since 1972, has a legacy in heavy-duty industrial machinery. While they're best known for their metal recycling equipment, their foray into CRT recycling machines has been a hit, thanks to their "CRT-Cutter X5" with ni-chrome heating technology.

Metzger's approach is all about ruggedness. The CRT-Cutter X5 is built like a tank, with a steel frame that weighs 800kg—no flimsy parts here. This sturdiness makes it ideal for high-volume operations that run 24/7. A recycling plant in Essen that processes 500+ CRTs daily has been using three X5s for five years, and they report minimal downtime—just 2 hours of maintenance per month.

The ni-chrome heater in the X5 is designed for heavy use. Metzger uses thick-gauge ni-chrome wire (0.5mm) that can withstand repeated heating and cooling cycles without degradation. The heater is also modular, meaning if one section fails, you can ｒｅｐｌａｃｅ just that part instead of the entire unit—saving time and money on repairs. A facility manager in Dortmund told us, "We had a heater section burn out last winter, and Metzger sent a replacement part overnight. We were back up and running in 3 hours."

Performance-wise, the X5 doesn't disappoint. It can handle CRTs up to 40 inches (yes, those massive old TVs!) and processes a unit every 3 minutes. The ni-chrome heater heats the CRT's adhesive seal to 200°C, making separation of the screen and funnel glass almost effortless. The machine also has a built-in glass crusher that breaks down the separated glass into uniform pieces, ready for further processing—eliminating the need for a separate crusher.

Metzger also offers a unique "dual-mode" feature: dry and wet cutting. For standard CRTs, dry cutting is faster, but for CRTs with heavy phosphor coatings, wet cutting (using a water mist) reduces dust. This versatility is a big plus for facilities that handle mixed electronic waste. And while the X5 is large (1.8m x 1.5m), it's designed to be stackable, so you can save floor space by placing two units side by side.

One area where Metzger lags slightly is automation. The X5 has fewer preset programs than Schmidt or Braun models, so operators need more training to adjust settings manually. However, Metzger offers free on-site training for the first year, and their user manual is surprisingly detailed (with step-by-step videos online). Many users say the learning curve is worth it for the machine's reliability.

If your facility needs a workhorse that can handle non-stop CRT processing, Metzger's CRT-Cutter X5 is a solid choice. Their 4-year warranty (the longest in the industry) and reputation for durability make it a low-risk investment for heavy-duty operations.

Hoffmann Eco-Engineering, based in Berlin, is the new kid on the block—founded in 2010—but they've made waves with their innovative, eco-friendly approach to recycling equipment. Their "Eco-CRT 3000" machine with ni-chrome heaters is a favorite among sustainability-focused facilities.

Hoffmann's claim to fame is their energy-efficient ni-chrome heater system. The Eco-CRT 3000 uses 40% less electricity than comparable models, thanks to a smart heating algorithm that adjusts power based on ambient temperature. In winter, when workshops are colder, the heater ramps up slightly; in summer, it dials back. A facility in Freiburg reported cutting their monthly energy bill by €800 after switching to two Eco-CRT 3000s. For a small operation, that's a game-changer.

The heater itself is also eco-friendly. Hoffmann uses recycled ni-chrome wire in their heating elements, and the machine's casing is made from 70% recycled steel. They're the only German supplier with ISO 14001 certification for their CRT machine production, which is a big plus for facilities trying to meet strict sustainability goals.

Performance isn't sacrificed for green credentials, though. The Eco-CRT 3000 processes a CRT every 4 minutes, and the ni-chrome heater reaches operating temperature in 2 minutes. The machine's "SoftTouch" cutting blade uses a rubberized edge to grip the glass, reducing the risk of cracking. A Munich-based e-waste recycler noted, "We used to lose 15% of CRTs to shattered glass with our old machine; with Hoffmann's, it's down to 3%."

Hoffmann also excels in user experience. The machine is surprisingly compact (1m x 1m) and has a fold-down control panel that saves space when not in use. The interface is simple—no confusing menus—so even new operators can learn to use it in an hour. Plus, it's quiet: at 68 decibels, you can hold a conversation next to it without shouting.

One downside is that Hoffmann doesn't offer the same range of auxiliary equipment as larger suppliers. If you need a full recycling line, you'll have to pair the Eco-CRT 3000 with machines from other brands. But their customer service team is happy to help with compatibility checks, and they offer a 2-year warranty on parts and labor.

For small to mid-sized facilities that prioritize sustainability and ease of use, Hoffmann's Eco-CRT 3000 is a top contender. It proves that going green doesn't mean compromising on performance.

Weber Machinery Group, a powerhouse in Düsseldorf with over 50 years of experience, rounds out our list. While they're known for large-scale industrial equipment (think battery recycling plants and metal shredders), their CRT recycling line—including the "CRT-ProCut 9000" with ni-chrome heaters—is designed for facilities that need to process CRTs alongside other e-waste.

The CRT-ProCut 9000 is all about integration. It's built to work with Weber's existing e-waste recycling systems, like their circuit board recycling equipment and cable strippers. This means you can feed CRTs, old computers, and scrap cables into a single line, with the CRT-ProCut 9000 handling the CRTs automatically. A Frankfurt recycling complex that processes 200 tons of e-waste monthly uses this setup, and they report a 25% increase in overall efficiency.

When it comes to the ni-chrome heater, Weber uses a high-powered system that can handle even the thickest CRT glass (up to 20mm). The heater elements are made from a ni-chrome alloy with added iron, which increases heat resistance and extends lifespan to 15,000 cycles. The machine also has a "rapid cool" feature that cools the heater down in 60 seconds after cutting, preventing overheating during continuous use.

Customization is another strong point. Weber offers the CRT-ProCut 9000 in three sizes: compact (for small facilities), standard (mid-sized), and industrial (for large operations). The industrial model can process up to 300 CRTs per hour—perfect for national recycling chains. They also let you choose heater power (3kW, 5kW, or 7kW) based on your needs, so you're not paying for more power than you use.

Durability is a given with Weber. The CRT-ProCut 9000's frame is made from reinforced steel, and all moving parts are sealed to prevent dust and debris buildup. A Stuttgart facility has been running their industrial model 12 hours a day, 6 days a week, for 3 years with only minor maintenance (blade replacements and heater cleaning).

The downside? The industrial model is pricey—nearly double the cost of Schmidt's CRT-Master Pro 7000. It also requires professional installation (Weber sends a technician to set it up), which adds to the initial cost. But for large facilities that need reliability and high throughput, the investment pays off.

Weber's customer support is top-tier, with a 24/7 hotline and service centers across Europe. They also offer training programs for operators and maintenance staff, ensuring your team knows how to keep the machine running smoothly.

For large-scale facilities or those already using Weber's e-waste equipment, the CRT-ProCut 9000 is the logical choice. It's a high-performance, customizable machine that fits seamlessly into busy recycling operations.