Top 5 Lead-Acid Battery Crushing and Separation Equipment Suppliers in Russia [2025]

When it comes to lead-acid battery recycling, TechRecycle Solutions has been a household name in Russia for over a decade. Founded in 2010, this Moscow-based company cut its teeth by focusing solely on lead-acid battery processing, and it’s that specialization that sets them apart. What really catches the eye, though, is their lead acid battery breaking and separating system —a fully automated line designed to handle everything from battery dismantling to material separation with minimal human intervention.

Let’s talk specs. Their flagship system, the TR-BS 3000, can process up to 3,000 kg of batteries per hour. That’s a game-changer for mid-to-large scale recycling plants. The system starts with a robust cutter that safely splits the battery casings, followed by a separator that uses a combination of mechanical sorting and air classification to separate lead grids, plastic shells, and acid electrolyte. What’s impressive is how clean the separation is—TechRecycle claims a lead recovery rate of over 99%, which means almost no valuable material goes to waste.

But it’s not just about speed and efficiency. TechRecycle has doubled down on sustainability, too. Their systems come with built-in acid neutralization units, so harmful electrolytes are treated on-site instead of being transported as hazardous waste. And for plastic waste? They’ve integrated a washing and drying module that preps the plastic for recycling into new battery cases or other products. “We don’t just recycle lead—we close the loop,” says Elena Markov, TechRecycle’s sales director. “Our clients tell us the biggest difference is how little manual labor is needed. One operator can run the entire line, which cuts down on labor costs and human error.”

Clients range from small regional recyclers to major industrial players, including a recent project with a St. Petersburg-based automotive parts manufacturer that needed to process its own battery waste. The feedback? “The TR-BS 3000 paid for itself in under a year,” says the manufacturer’s operations manager. “We’re now recycling 100% of our used batteries in-house, and the lead we recover is so pure, we’re selling it back to battery producers at a premium.”

EcoTech Industries, based in Yekaterinburg, has made a name for itself by blending old-school durability with cutting-edge tech. Founded in 2005, they started as a manufacturer of general recycling equipment but quickly pivoted to focus on lead-acid batteries after seeing a gap in the market for “tough-as-nails” machinery that could handle Russia’s harsh industrial environments. Today, their star product is the rotary furnace for paste reduction —a critical piece of equipment for turning battery paste (the goopy mixture of lead oxide and sulfuric acid inside batteries) into pure lead metal.

Rotary furnaces are nothing new, but EcoTech’s design is a standout. Their EF-RF 500 uses a medium-frequency induction heating system that heats the paste evenly, reducing energy consumption by up to 20% compared to traditional gas-fired furnaces. The furnace’s rotating drum ensures that the paste is constantly mixed, preventing clumping and ensuring complete reduction of lead compounds. “We tested it in Siberia during winter—temperatures dropped to -30°C, and the furnace didn’t skip a beat,” says Ivan Petrov, EcoTech’s lead engineer. “That’s the kind of reliability Russian recyclers need.”

But EcoTech doesn’t stop at furnaces. They offer turnkey solutions, pairing their rotary furnace with crushing and separation equipment to create end-to-end recycling lines. One of their most popular packages includes a primary crusher, a secondary separator, and the EF-RF 500 furnace, all controlled by a user-friendly PLC system. Clients love the flexibility—whether you’re processing 500 kg or 2,000 kg per hour, the system can be scaled to fit. And for smaller operations, they offer modular units that can be added as the business grows.

Take, for example, a recycling co-op in Novosibirsk that started with a basic EcoTech crusher in 2018. By 2023, they’d expanded to a full line with the rotary furnace, and now they’re one of the largest lead recyclers in the region. “EcoTech didn’t just sell us equipment—they helped us design our entire process,” says the co-op’s manager. “Their tech support team is on call 24/7, even in the middle of a Siberian winter. You can’t put a price on that kind of service.”

Headquartered in Kazan, MegaRecycling Systems is all about “big picture” solutions. Founded in 2012, they’ve built their brand on offering comprehensive recycling plants that handle not just lead-acid batteries, but a range of e-waste and industrial scrap. But their lead-acid division has been stealing the spotlight lately, thanks in part to their innovative use of filter press equipment —a key tool for managing the messy, sludgy byproducts of battery recycling.

Here’s why filter presses matter: After batteries are crushed, the lead paste is mixed with water to form a slurry, which needs to be dewatered before it can be processed in a furnace. Traditional methods like centrifuges can leave up to 20% moisture in the cake, which wastes energy during drying. MegaRecycling’s filter presses, though, use high-pressure hydraulic systems to squeeze out excess water, reducing moisture content to as low as 8%. That might not sound like much, but it translates to huge savings on furnace fuel costs. “A 10% reduction in moisture can cut energy use by 15%,” explains Dmitry Sokolov, MegaRecycling’s technical director. “For a plant processing 500 tons per month, that’s tens of thousands of rubles saved annually.”

But MegaRecycling doesn’t just sell equipment—they design entire ecosystems. Their lead-acid recycling plants come with everything from battery unloading stations to final lead ingot casting machines. One of their most popular setups, the MRS-5000, includes a lead acid battery breaking and separating system , filter press, rotary furnace, and air pollution control system (yes, they’ve got that covered too). It’s a one-stop shop for recyclers who want to avoid the hassle of piecing together equipment from multiple suppliers.

Clients praise their attention to detail. A recycling plant in Rostov-on-Don, which installed the MRS-5000 in 2024, reports that the system’s integrated PLC allows operators to monitor every step in real time—from battery input to lead output. “We can tweak settings on the fly if we notice something off,” says the plant’s supervisor. “And the filter press? It’s a workhorse. We run it 16 hours a day, and we’ve only had to ｒｅｐｌａｃｅ the filter cloths once in a year. That’s reliability you can count on.”

GreenMech Engineering is the new kid on the block, but don’t let that fool you. Founded in 2018 in Nizhny Novgorod, this company has quickly risen through the ranks by focusing on compact, energy-efficient systems—perfect for smaller recyclers or plants with limited space. Their claim to fame? A compact granulator with dry separator that’s designed to handle lead-acid battery processing in facilities where space is at a premium.

Let’s set the scene: Many small-scale recyclers in Russia operate out of converted warehouses or industrial yards, where large, sprawling equipment just isn’t feasible. GreenMech’s GM-CG 1500 changes that. This all-in-one unit combines a crusher, granulator, and dry separator into a footprint of just 12m x 5m—about the size of two shipping containers. Despite its small size, it can process up to 1,500 kg of batteries per hour. The granulator breaks down battery casings into small plastic granules, while the dry separator uses electrostatic separation to pull out lead particles from the plastic mix. No water, no mess, no problem.

What really wins over clients is the simplicity. GreenMech designed the system with “easy maintenance” in mind. All critical components are accessible via quick-release panels, so operators can ｒｅｐｌａｃｅ blades or clean separators without needing a team of engineers. “We’ve had recyclers tell us they used to spend 8 hours a week maintaining their old equipment,” says Anna Kuznetsova, GreenMech’s founder. “With the GM-CG 1500, that drops to 2 hours. That’s time they can spend growing their business instead of fixing machines.”

But GreenMech isn’t just about compactness. They’ve also prioritized safety—a big concern in lead-acid recycling. Their systems come with built-in dust collection units to capture lead particles, and all electrical components are explosion-proof, reducing the risk of accidents. For recyclers who are just starting out, GreenMech offers financing options and training programs, too. “We don’t just sell you a machine,” Kuznetsova adds. “We help you learn how to use it, optimize it, and grow with it.”

A recent client in Krasnodar, who started with a single GM-CG 1500 in 2023, now operates two units after seeing how well the first performed. “We were worried about space—our warehouse is only 300 square meters,” says the client. “But GreenMech’s system fit right in, and we’re processing 20 tons of batteries a week now. Best of all, the lead we recover is so clean, local smelters pay us top dollar for it.”

Last but never least, PowerRecycle Tech rounds out our list with a focus on heavy-duty, industrial-grade equipment. Based in Samara, this company has been a staple in Russia’s mining and metallurgy sectors for years, and in 2020, they expanded into lead-acid battery recycling by leveraging their expertise in large-scale material processing. Their flagship offering? A rotary furnace for paste reduction that’s built to handle the most demanding workloads.

PowerRecycle’s PR-RF 5000 is a beast. Designed for plants processing 5,000+ kg of batteries per hour, this furnace is a marvel of engineering. It uses a dual-chamber design: the first chamber heats the lead paste to 800°C to break down sulfur compounds, while the second chamber reduces the oxide to pure lead metal. The result? A lead purity of 99.97%, which meets the strictest industry standards for reusable lead. For recyclers selling to battery manufacturers, that high purity means higher prices and more repeat business.

But what really sets PowerRecycle apart is their after-sales support. When you buy a furnace from them, you’re not just getting a machine—you’re getting a team of metallurgists and engineers who work with you to optimize your process. They offer on-site training for operators, remote monitoring via IoT sensors, and even help with regulatory compliance (a big plus in Russia, where environmental regulations are getting stricter by the year). “We had a client in Chelyabinsk who was struggling to meet local emissions standards,” says Pavel Ivanov, PowerRecycle’s service director. “Our team flew out, reconfigured their furnace’s exhaust system, and got them compliant in a week. That’s the kind of partnership we believe in.”

It’s no surprise, then, that PowerRecycle has landed some of the biggest contracts in Russia. In 2024, they supplied a complete recycling line to a major automotive manufacturer in Moscow, including their PR-RF 5000 furnace and a配套的filter press system. The plant now processes over 200 tons of batteries per month, making it one of the largest lead-acid recycling facilities in central Russia. “PowerRecycle didn’t just deliver equipment—they delivered peace of mind,” says the manufacturer’s sustainability director. “We know we’re getting the best possible recovery rates, and we’re doing it in an environmentally responsible way. That’s a win-win.”