Top 5 Lithium-Ion Battery Crushing and Separation Equipment Suppliers in Australia

If there’s one name that keeps popping up when Australian recyclers talk about consistent performance, it’s Aussie BatteryCycle Solutions. Based in Melbourne, this family-owned business has been in the recycling equipment game for over 15 years, but they’ve really made their mark with lithium-ion tech in the last five. What sets them apart? They don’t just sell machines—they build solutions tailored to Australia’s unique needs.

Their star product? The li-ion battery breaking and separating equipment line, specifically designed for the mix of battery types we see down under: from small phone batteries to big EV packs. Unlike some overseas suppliers that ship one-size-fits-all gear, Aussie BatteryCycle’s machines can handle everything from 500kg/hour up to 2.5 tonnes/hour, and they’re built tough to deal with our harsh climate—no more breakdowns during summer heatwaves.

We talked to Mark, who runs a recycling facility in Brisbane, and he had this to say: “We started with a cheaper import machine, and it was a disaster. Constant jams, parts took months to ｒｅｐｌａｃｅ. Switched to Aussie BatteryCycle last year, and we haven’t looked back. Their dry process equipment cuts down on water use—huge for us since Queensland’s water restrictions are tight—and the separation purity is around 98%. That means we can sell the recovered lithium and cobalt for top dollar.”

Another win? Their commitment to sustainability doesn’t stop at the batteries. Every system comes with an integrated air pollution control system equipment —think high-efficiency filters and dust collectors—to meet Australia’s strict emissions laws. No more worrying about EPA fines here.

Down Under Recycling Tech (DURT) might sound like a laid-back name, but don’t let that fool you—these guys are all about cutting-edge engineering. Headquartered in Perth, they’ve made a name for themselves by partnering with local universities to develop next-gen recycling tech. Their claim to fame? The first Australian-made lithium battery recycling plant that uses AI to optimize the separation process.

Here’s how it works: Their crushing machines are fitted with sensors that scan each battery as it enters, adjusting the crusher speed and blade pressure in real time. That means less damage to valuable materials and fewer accidents (we all know lithium batteries can be feisty). Then, their separation system uses a combination of air classification and electrostatic sorting—powered by machine learning—to separate plastics, metals, and electrolytes with pinpoint accuracy.

Sarah, an operations manager at a Sydney-based recycling co-op, told us: “We handle a lot of mixed batteries, and before DURT, we had to sort them by hand—slow and risky. Now, their AI system does the sorting for us, and it’s 10x faster. The hydraulic press machines equipment they added last year is a game-changer too. We can compact the metal fractions into dense briquettes, which makes shipping to refineries way cheaper. It’s like having a whole production line in one machine.”

DURT isn’t just for big players, either. They offer modular systems, so small businesses can start with a 500kg/hour setup and scale up as they grow. And their customer service? 24/7 support with local technicians—no more waiting for a rep to fly in from overseas. For recyclers who want to stay ahead of the tech curve, DURT is hard to beat.

GreenLi Processors is the new kid on the block, but they’ve already made waves by focusing on sustainability from the ground up. Founded in 2019 by a team of ex-EV engineers, this Adelaide-based company believes recycling should be as green as the batteries themselves. Their flagship system, the GreenLi-2500, is turning heads for its low energy use and zero-waste design.

Most li-ion battery breaking and separating equipment uses a lot of electricity, but GreenLi’s machines are built with energy recovery in mind. The crushing process generates heat, which they capture and use to power the drying stage. They also use a closed-loop water system in their wet separation options, meaning almost no water is wasted. For recyclers trying to hit net-zero goals, this is a big deal.

But does it actually work? We visited their demo facility in Adelaide, and watched as a batch of old laptop batteries went through the system. The whole process—from shredding to separating—took about 20 minutes, and the end result was three clean piles: lithium carbonate powder, copper sheets, and plastic casings. “We’re getting around 95% material recovery,” said James, GreenLi’s lead engineer. “And because we use less energy, our clients see lower utility bills—typically 20-30% less than with standard equipment.”

What really impressed us, though, was their focus on safety. Lithium batteries can catch fire if mishandled, so GreenLi’s machines have built-in fire suppression systems and gas detectors. “We had a test where we intentionally put a damaged battery through the system,” James laughed. “The detectors picked up the gas within seconds, the machine shut down, and the sprinklers doused it before there was even a spark. No other supplier we tested did that.”

Oceania Eco-Recovery isn’t just a supplier—they’re a one-stop shop for recyclers who want to start from scratch. Based in Newcastle, they specialize in turnkey lithium battery recycling plant setups, handling everything from permits and facility design to training your team. For new entrants to the market, this is a lifesaver.

Take their “EcoStart” package: For around $750k, they’ll deliver a complete 500kg/hour system, including li-ion battery breaking and separating equipment , hydraulic press machines equipment for compacting metal fractions, and even help you find buyers for your recycled materials. We spoke to Lisa, who launched her recycling business in Hobart last year with Oceania’s help. “I had no idea where to start,” she said. “They walked me through every step—from zoning laws to how to train my staff to spot damaged batteries. Six months in, we’re already turning a profit.”

What makes their equipment stand out? They focus on durability. Their hydraulic press machines equipment is built with heavy-duty steel frames and high-pressure pumps that can handle continuous use without overheating. “We run two shifts a day, six days a week,” Lisa added. “The press has never skipped a beat. And when we had a question about maintenance, their tech support called back within 10 minutes—even on a Saturday.”

Oceania also prides itself on local sourcing. Over 80% of the parts in their machines are made in Australia, which means faster repairs and a smaller carbon footprint. “We could import cheaper parts from Asia,” said their CEO, Mike, “but then we’d be letting our clients down when something breaks. Aussies deserve equipment that’s built to last, and that means using local steel and components.”

Rounding out our list is Pacific Lithium Recycling Systems, a Sydney-based supplier that’s making waves with their portable solutions. Not everyone has space for a huge fixed plant, and Pacific gets that. Their star product? The MobileLi-500, a compact li-ion battery breaking and separating equipment unit that fits on a truck and can be transported to different sites. Perfect for remote areas or businesses that need to process batteries on location.

We met up with Dave, who runs a mobile recycling service in Western Australia, covering mining towns like Kalgoorlie and Newman. “Mining companies out here have tons of old equipment batteries—forklifts, trucks, solar systems—but they can’t ship them to Perth easily. With the MobileLi-500, I drive right to their site, process the batteries on the spot, and take the valuable materials back. It’s cut transport costs by 60% and made recycling feasible for these remote communities.”

Don’t let the “portable” label fool you—this thing is tough. It’s built to handle off-road conditions, with a reinforced frame and dust-proof controls. It runs on either diesel or electricity, so even in areas without power, you can keep processing. And despite its size, it still includes a mini air pollution control system equipment to keep dust and fumes in check.

Pacific also offers a range of stationary equipment, but it’s their mobile units that really set them apart. “We tested three different portable systems,” Dave said, “and Pacific’s was the only one that could handle the dust out here. The others clogged up within hours. This one? I’ve been using it for 18 months, and it’s still going strong.”