Top 5 Paste Reduction Smelting Furnace Suppliers in Australia

Founded in 2005 and based in Sydney, EcoRecycle Solutions Australia has built a reputation as a go-to expert for lead-acid battery recycling equipment. What sets them apart? A laser focus on sustainability and cutting-edge technology that doesn’t just meet Australian environmental standards—it exceeds them. Their flagship product, the Rotary Paste Reduction Furnace PRF-1500 , is a crowd favorite among local recyclers, and for good reason.

The PRF-1500 isn’t just a furnace; it’s a complete solution. With a processing capacity of 800–1500 kg/h, it’s versatile enough to handle both small and medium-scale operations. What really impresses, though, is its energy efficiency. Thanks to a patented heat recovery system, the furnace uses up to 20% less energy than conventional models, which translates to lower utility bills and a smaller carbon footprint. And when it comes to compliance, EcoRecycle doesn’t mess around—the PRF-1500 is certified to meet Australia’s strict air emission standards (AS/NZS 4187) and holds ISO 14001 accreditation for environmental management.

But it’s not just about the hardware. EcoRecycle’s after-sales support is where they truly shine. Many customers rave about their 24/7 technical hotline and on-site maintenance teams that can reach most parts of Australia within 48 hours. “We had a minor issue with the furnace’s temperature control last year,” says Mark Thompson, operations manager at a Brisbane-based recycling plant. “Their team was on-site the next day, fixed it in hours, and even gave our staff a training session to prevent future problems. You don’t get that kind of service everywhere.”

Whether you’re upgrading an existing setup or building a new plant, EcoRecycle’s PRF-1500 is a solid bet for reliability, efficiency, and peace of mind.

If there’s one name synonymous with innovation in lead refining equipment, it’s MetalMelt Technologies. Established in 2010 in Perth, this supplier has quickly risen through the ranks by focusing on high-capacity, automated systems—perfect for large industrial recycling plants. Their star product, the Lead Refinery Furnace LRF-2000 , is designed to handle the toughest jobs, making it a top choice for companies processing over 500 tons of battery paste per month.

What makes the LRF-2000 stand out? Its advanced automation features. The furnace is equipped with a touchscreen HMI (Human-Machine Interface) that lets operators monitor and adjust parameters like temperature, airflow, and feed rate in real time. No more guesswork—the system even sends alerts to your phone if something’s off, so you can address issues before they become costly downtime. With a processing capacity of 1200–2000 kg/h, it’s one of the fastest furnaces on the market, and its robust build (think thick refractory liners and heavy-duty steel frames) means it can run 24/7 without skipping a beat.

MetalMelt also prides itself on customization. “We don’t believe in one-size-fits-all,” says Sarah Chen, the company’s sales director. “Every recycling plant has unique needs, so we work with clients to tweak the furnace’s design—whether it’s adding extra gas cleaning modules or integrating with existing conveying systems.” This flexibility has earned them partnerships with major players in Australia’s mining sector, including a recent project with a Western Australian lithium mine that needed a furnace tailored to handle mixed lead-zinc paste.

While the LRF-2000 comes with a higher price tag than some competitors, customers say the investment pays off. “We upgraded to MetalMelt’s furnace three years ago, and our production output has gone up by 40%,” notes James Wilson, plant manager at a Melbourne recycling facility. “The automation alone saved us two full-time operator roles. It’s expensive upfront, but the ROI is clear.”

For recyclers who prioritize compact design without sacrificing power, GreenTech Industrial Systems is a name you can’t ignore. Based in Adelaide and founded in 2012, GreenTech specializes in space-saving recycling equipment, and their Compact Paste Reduction Furnace CPF-800 is a masterclass in efficiency. Ideal for urban recycling plants where floor space is at a premium, this furnace packs a punch in a smaller footprint—measuring just 4m x 3m, compared to the 6m x 5m of traditional models.

Don’t let its size fool you, though. The CPF-800 still delivers a processing capacity of 500–800 kg/h, making it perfect for small to medium operations. It also features a novel “dry reduction” technology that minimizes water usage—a big plus in Australia’s drought-prone regions. Instead of relying on water-cooled jackets, the furnace uses advanced ceramic insulation to maintain high temperatures, reducing water consumption by up to 60%. For recyclers in South Australia or Western Australia, where water costs are a concern, this is a game-changer.

GreenTech also understands that not every plant has the budget for a brand-new furnace. That’s why they offer flexible financing options and even refurbished models that undergo rigorous testing to meet factory standards. “We bought a refurbished CPF-800 two years ago, and it’s performed like new,” says Lisa Patel, owner of a family-run recycling business in Canberra. “GreenTech even gave us a 12-month warranty, which gave us peace of mind. For small businesses like ours, that kind of support is invaluable.”

Another highlight? The furnace’s user-friendly design. With simplified controls and a modular build, maintenance is a breeze—no need for specialized technicians. Most parts can be replaced on-site with basic tools, cutting down on repair time. As Patel puts it: “I’m not an engineer, but I can troubleshoot most issues myself using their online guide. It saves us so much time and money.”

When it comes to heavy-duty, industrial-grade equipment, PowerMet Recycling Equipment (based in Newcastle) is a heavyweight. Founded in 1998, they’ve been around long enough to see the evolution of recycling technology, and their Medium Frequency Paste Reduction Furnace MFPF-2500 is a testament to their experience. Built for large-scale operations, this furnace is all about raw power—with a processing capacity of 1500–2500 kg/h, it’s one of the highest-output models available in Australia.

What makes the MFPF-2500 unique is its use of medium frequency induction heating. Unlike traditional fuel-fired furnaces, induction heating heats the lead paste directly, resulting in faster melt times and more uniform temperature distribution. This not only boosts efficiency but also reduces emissions—a key advantage for plants looking to meet Australia’s tightening air quality regulations. The furnace also comes with an integrated air pollution control system , including bag filters and scrubbers, to capture 99.9% of particulate matter and harmful gases like sulfur dioxide.

PowerMet’s long history in the industry means they’ve built strong relationships with local suppliers, which translates to faster delivery times. “We ordered the MFPF-2500 in January and had it installed by March,” says David Brooks, operations director at a large recycling plant in New South Wales. “In this industry, time is money, and PowerMet delivered when other suppliers quoted 6–8 months.” They also offer comprehensive training programs for operators, ensuring your team can get the most out of the equipment from day one.

While the MFPF-2500 is certainly an investment (starting at around $850,000), its durability is unmatched. Many of PowerMet’s furnaces installed in the early 2000s are still running today, a testament to their build quality. As Brooks puts it: “You pay more upfront, but these furnaces last. We have a 20-year-old PowerMet furnace in our backup facility that still processes 500 kg/h—that’s reliability you can’t put a price on.”

Rounding out our list is AussieRecycler Equipment Co., a Perth-based supplier that’s making waves with its focus on affordability and local support. Founded in 2015, they’ve quickly become a favorite among small to medium recyclers who want quality equipment without the import markup. Their Economy Paste Reduction Furnace EPF-600 is designed to balance performance and cost, making it accessible to new entrants in the recycling industry.

The EPF-600 has a processing capacity of 400–600 kg/h, which might not be the highest on the list, but it’s more than enough for startups or plants with limited throughput. What really sets it apart, though, is its simplified design. By focusing on essential features and using locally sourced components, AussieRecycler keeps costs down—the EPF-600 starts at around $350,000, significantly less than most imported models. And “local” is the keyword here: all assembly and testing happens in their Perth factory, which means faster repairs, lower shipping costs, and support from a team that understands Australia’s unique operating conditions.

Customers love the hands-on approach of AussieRecycler’s team. “When we first started our recycling plant, we had no idea what we were doing,” admits Tom Green, owner of a small facility in Tasmania. “The AussieRecycler team walked us through every step—from site layout to operator training. They even sent a technician to stay on-site for the first month to make sure everything ran smoothly.” This level of support has earned them a loyal customer base, with many clients upgrading to larger AussieRecycler models as their businesses grow.

While the EPF-600 lacks some of the bells and whistles of pricier furnaces (no touchscreen HMI or advanced automation), it’s built to last. The furnace uses a robust brick lining and a simple, easy-to-maintain burner system that’s designed for long-term use. As Green puts it: “We don’t need all the fancy tech—we just need something that works, day in and day out. The EPF-600 does exactly that, and at a price we could afford.”