Let’s face it—we’re living in a battery-powered world. From the phone in your pocket to the electric car in your garage, lithium-ion batteries keep our lives running. But what happens when these batteries die? Throwing them away isn’t just wasteful; it’s risky. Lithium-ion batteries contain valuable metals like cobalt, nickel, and lithium—metals that can be recycled and reused. Plus, improper disposal can lead to fires, toxic leaks, and environmental harm. That’s where lithium-ion battery recycling comes in. And guess what makes it all possible? Specialized crushing and separation equipment. Today, we’re highlighting the top 7 suppliers in the U.S. that are leading the charge in making battery recycling efficient, safe, and scalable.
1. American Battery Recycling Technologies (ABRT)
Founded in 2010 and based in Atlanta, Georgia, ABRT has built a reputation as a go-to for large-scale lithium-ion battery recycling operations. They specialize in heavy-duty li-ion battery breaking and separating equipment designed to handle everything from small consumer electronics batteries to massive EV battery packs. What sets them apart? Their focus on high-capacity processing without sacrificing precision.
Take their flagship model, the Li-Crush Pro Series. Available in 500 kg/hour to 2,500 kg/hour capacities, these systems use a multi-step process: first, a rugged shredder breaks down battery casings, then a combination of dry separation and magnetic sorting pulls out metals and plastics. But here’s the kicker—ABRT integrates a top-of-the-line air pollution control system into every unit. Think HEPA filters and activated carbon scrubbers that trap harmful fumes and dust, ensuring compliance with EPA emissions standards. “We don’t just recycle batteries—we protect the people and planet doing the recycling,” says their senior engineer, Maria Gonzalez.
ABRT’s clients include major auto manufacturers and national recycling hubs. One California-based EV battery recycler reported a 35% increase in metal recovery rates after switching to ABRT’s equipment. If you’re running a large facility and need to process tons of batteries daily, ABRT is a solid bet.
Key Features:
• Li-ion breaking systems with 500–2,500 kg/hour capacity
• Integrated air pollution control system (EPA compliant)
• Automated sorting for lithium, cobalt, and nickel recovery
• Customizable for EV, consumer electronics, and industrial batteries
2. EcoCycle Solutions
Not every recycler needs a massive industrial setup. That’s where EcoCycle Solutions, based in Portland, Oregon, shines. Founded in 2015, they focus on compact, energy-efficient lithium battery recycling plant equipment tailored for small to mid-sized operations—think community recycling centers, electronics repair shops, or regional waste management firms.
Their best-seller, the EcoMini 500, is a game-changer for tight spaces. Measuring just 10x8 feet, this all-in-one system handles up to 500 kg/hour of batteries with a simple three-step process: shredding, sieving, and magnetic separation. What we love? Its low energy consumption—about 30% less than comparable systems—and quiet operation (no earplugs required!). Plus, EcoCycle doesn’t skimp on safety. Their built-in fire suppression system and air pollution control system (small but mighty!) keep operators safe and emissions low.
“We designed the EcoMini for businesses that want to start recycling without breaking the bank,” says CEO Lisa Chen. “A local electronics recycler in Seattle started with one unit and now has three—they’re processing 1,500 kg/day and turning a profit by selling recovered metals.” If you’re just dipping your toes into battery recycling or have limited space, EcoCycle’s equipment is worth a look.
Key Features:
• Compact design for small facilities (500 kg/hour capacity)
• Energy-efficient operation (30% lower power use)
• Built-in fire suppression and air filtration
• Ideal for consumer electronics and small EV batteries
3. Green Energy Equipment Co. (GEEC)
Headquartered in Austin, Texas, GEEC is all about innovation. Since 2012, they’ve been pushing the envelope with cutting-edge lithium battery recycling plant solutions that combine speed, accuracy, and sustainability. Their claim to fame? A proprietary dry separation technology that eliminates the need for water—a big win in water-scarce regions.
GEEC’s DrySort 2000 system is a marvel. Using high-velocity air jets and electrostatic separation, it separates battery components (metals, plastics, electrolytes) without a single ｄｒｏｐ of water. This not only saves resources but also speeds up processing—we’re talking 2,000 kg/hour for EV battery packs. And let’s not forget their air pollution control system : a multi-stage filter that captures 99.9% of fine particles and toxic gases, including lithium hexafluorophosphate, a common (and hazardous) battery electrolyte.
GEEC’s clients rave about their turnkey approach. “We partnered with them to build a fully automated recycling line in Arizona,” says a sustainability director at a major EV manufacturer. “From design to installation, they handled it all. Now we’re recycling 10,000 kg of batteries weekly, and the metal recovery rate is 95%—way above industry average.” If you’re after innovation and water-free recycling, GEEC delivers.
Key Features:
• Dry separation technology (no water required)
• 2,000 kg/hour processing capacity for EV batteries
• Advanced air pollution control with 99.9% particle capture
• Turnkey plant design and installation
4. National Recycling Machinery (NRM)
When it comes to experience, NRM (based in Chicago, Illinois) has been in the game longer than most—since 1998. They’ve weathered industry changes and emerged as a leader in durable, reliable li-ion battery breaking and separating equipment . Their motto? “Build it tough, build it to last.”
NRM’s ProShred Series is a testament to that. These shredders are built with hardened steel blades and a reinforced frame, designed to handle the toughest battery casings without frequent breakdowns. Pair that with their SepaMax separator, which uses a combination of magnetic and eddy current technology to sort metals, and you’ve got a system that’s as durable as it is efficient. One client, a recycling facility in Ohio, reported running their ProShred 12 hours a day, 6 days a week, with only minor maintenance for over 3 years.
But NRM isn’t stuck in the past. They’ve recently upgraded their air pollution control system to include smart sensors that monitor emissions in real time, alerting operators if filters need changing. “We believe equipment should work for you, not against you,” says product manager Jake Wilson. “Our systems are built to handle the grind, so you can focus on growing your business.” For recyclers who need workhorse equipment that won’t quit, NRM is a safe choice.
Key Features:
• Heavy-duty shredders with hardened steel components
• SepaMax separator for precise metal sorting
• Smart air pollution control with real-time monitoring
• 24/7 technical support and maintenance
5. Sustainable Tech Innovations (STI)
STI, located in Boulder, Colorado, is all about pushing boundaries. Founded in 2015 by a team of materials scientists, they’ve made a name for themselves with high-speed, high-precision li-ion battery breaking and separating equipment that’s lightyears ahead in terms of recovery rates.
Their flagship system, the RapidCycle 3000, is a beast. Using AI-powered optical sorting and high-frequency vibration, it can process 3,000 kg/hour while recovering up to 98% of valuable metals—numbers that make other suppliers take notice. How? STI’s proprietary software analyzes each battery component in real time, adjusting sorting parameters on the fly to maximize efficiency. And yes, they’ve got an air pollution control system that’s just as advanced: a catalytic converter-like filter that neutralizes toxic gases, making emissions cleaner than many industrial standards.
“We started with a simple question: ‘Why can’t battery recycling be as efficient as manufacturing?’” says co-founder Dr. Elena Patel. “Now, we’re working with a major battery manufacturer in Nevada to recycle their production waste, and they’re saving millions by reusing recovered lithium.” If you’re chasing the highest recovery rates and don’t mind investing in cutting-edge tech, STI is the way to go.
Key Features:
• AI-powered sorting for 98% metal recovery rate
• 3,000 kg/hour high-speed processing
• Catalytic air filtration for ultra-clean emissions
• Ideal for high-volume manufacturing waste
6. Clean Energy Systems (CES)
Based in Detroit, Michigan—Motor City, USA—CES knows a thing or two about industrial scale. They specialize in lithium battery recycling plant solutions that integrate seamlessly with existing manufacturing or recycling operations. Their claim to fame? End-to-end systems that handle everything from battery collection to metal purification.
CES’s TotalRecycle Line is a full ecosystem. It starts with battery intake and dismantling stations, moves to their heavy-duty breaking and separating equipment (capable of 5,000 kg/hour for EV batteries), and ends with metal refining modules that produce high-purity lithium carbonate and cobalt powder—ready to be used in new batteries. What’s impressive? Their focus on circularity. “We don’t just supply equipment; we help you build a closed-loop system,” says sales director Mike Torres. “A Midwest auto manufacturer now recycles 100% of their test batteries and uses the recycled metals in new EVs—cutting their raw material costs by 40%.”
And of course, CES prioritizes sustainability. Their air pollution control system is a multi-stage behemoth that includes scrubbers, filters, and thermal oxidizers, ensuring emissions are near-zero. For companies looking to build a comprehensive recycling program from the ground up, CES delivers.
Key Features:
• End-to-end recycling lines (5,000 kg/hour capacity)
• Metal refining modules for high-purity output
• Zero-emission air pollution control system
• Customizable for auto manufacturers and large recyclers
7. Pacific Northwest Recycling Equipment (PNRE)
Rounding out our list is PNRE, a Seattle-based supplier with a focus on sustainability and community. Since 2013, they’ve been designing li-ion battery breaking and separating equipment that’s not only effective but also accessible to smaller operators and non-profits.
Their CommunityCycle 1000 is a mid-sized system (1,000 kg/hour) built for versatility. It can handle lithium-ion batteries, nickel-metal hydride batteries, and even small lead-acid batteries with minimal adjustments. PNRE prides itself on user-friendly design—their touchscreen interface makes training new operators a breeze—and transparent pricing (no hidden fees!). They also offer financing options for community organizations, helping spread recycling access.
“We worked with a tribal community in Oregon to set up a recycling center using our CommunityCycle system,” says founder David Kim. “Now they’re creating local jobs and keeping batteries out of landfills—plus, they’re making money by selling recovered metals. It’s a win-win.” PNRE’s air pollution control system is also community-focused: compact, efficient, and designed to meet strict local air quality standards, even in residential areas.
Key Features:
• Versatile system (handles multiple battery types)
• User-friendly interface and training support
• Financing options for community organizations
• Community-focused air pollution control design
| Supplier | Capacity (kg/hour) | Key Specialty | Air Pollution Control | Best For |
|---|---|---|---|---|
| ABRT | 500–2,500 | Large-scale EV battery recycling | EPA-compliant multi-stage filter | Industrial recyclers, auto manufacturers |
| EcoCycle Solutions | 500 | Compact, small-space systems | Integrated small-scale filtration | Small businesses, community centers |
| GEEC | 2,000 | Water-free dry separation | High-velocity air jet filtration | Water-scarce regions, mid-sized operations |
| NRM | 1,500–3,000 | Durable, low-maintenance shredders | Smart sensor monitoring system | High-throughput, 24/7 operations |
| STI | 3,000 | AI-powered high recovery rates | Catalytic converter-style gas neutralization | Manufacturing waste, high-purity needs |
| CES | 5,000 | End-to-end recycling ecosystems | Multi-stage scrubbers and oxidizers | Auto manufacturers, large-scale plants |
| PNRE | 1,000 | Community-focused versatility | Residential-compliant filtration | Non-profits, tribal communities, small businesses |
Wrapping It Up: Choosing the Right Supplier for You
So, there you have it—the top 7 suppliers making lithium-ion battery recycling a reality in the U.S. But how do you pick the right one? Start by asking yourself: What’s my processing capacity? Do I need a compact system or a full-scale plant? What’s my budget for technology and maintenance? And don’t forget to prioritize air pollution control systems —regulations are getting stricter, and investing in good filtration now will save you headaches later.
One thing’s clear: The lithium-ion battery recycling industry is booming, and with the right equipment, you can be part of the solution—turning waste into wealth while protecting the planet. Whether you’re a small recycler just starting out or a major manufacturer looking to close the loop, these suppliers have the gear to help you succeed. Here’s to a future where every dead battery gets a second life!
