What is the 4 shaft shredder four shaft shredder ic-1100 and what are its specifications

Key Specifications of the Four Shaft Shredder IC-1100

The IC-1100 model comes with impressive technical specifications that make it suitable for medium-scale recycling operations. The machine features a processing capacity of 2 to 3 metric tons per hour, allowing facilities to handle substantial material volumes efficiently. It is powered by two 11KW motors, delivering a combined 22KW of power to drive the four synchronized shredding shafts. The total weight of the equipment is approximately 2500KG, reflecting its solid steel construction and durable design.

As a multi-purpose shredder, the IC-1100 can process a wide range of materials including circuit boards, cables, refrigerators, washing machines, lead acid batteries, and lithium batteries. This versatility makes it an essential piece of equipment for integrated recycling plants that deal with multiple waste streams.

Applications in Recycling Plants

The Four Shaft Shredder IC-1100 is widely used across several types of recycling facilities. In circuit board recycling plants, it serves as the primary size reduction equipment, breaking down large PCB assemblies into smaller pieces for further processing. Cable recycling equipment operations utilize the IC-1100 to pre-shred thick cable bundles before they enter granulation systems.

Lead acid battery recycling plants and lithium battery recycling plants also rely on this shredder as a pre-chopper to reduce battery casings and components to manageable sizes. The four-shaft design provides excellent tearing and cutting action, ensuring consistent output particle sizes regardless of the input material.

Working Process

The operation of the Four Shaft Shredder IC-1100 follows a straightforward and efficient workflow:

• Step 1: Operators use a forklift to load waste materials such as cable scrap, circuit boards, refrigerators, wood, or tires into the feeding slot.
• Step 2: The four interlocking shafts then cut and tear the materials into pieces ranging from 4 to 10 centimeters, with most output averaging around 4 centimeters.
• Step 3: After shredding, the crushed material is transported via conveyor to a magnetic separator.
• Step 4: At this stage, ferrous metals are separated from the mixed waste stream.
• Step 5: The final output consists of three main fractions: plastics, ferrous metals, and non-ferrous metals. These separated materials can then be sent to downstream processing equipment for further refinement and recovery.

Advantages of the Four Shaft Design

The four-shaft configuration offers several advantages over single or dual-shaft shredders. The synchronized rotation of the four shafts creates a highly efficient cutting and tearing action that can handle tough materials without jamming. This design also provides better control over output particle size, which is crucial for downstream separation processes.

The robust construction of the IC-1100 ensures long service life even under continuous operation in demanding recycling environments. With dual motor drive, the machine maintains consistent performance and can handle unexpected load variations without stalling.

Why Choose San Lan Technologies

San Lan Technologies Co., Ltd has been manufacturing recycling machinery since 2007. The company offers professional technical support with a team holding master's degrees in mechanical engineering and over 15 years of experience in e-waste recycling machines. San Lan also provides EPC project services, customized design, installation, and commissioning support for recycling plants worldwide.

For facilities looking to invest in reliable shredder and pre-chopper equipment, the IC-1100 represents a proven solution backed by years of field experience across 21 countries.