Top 10 Lithium-Ion Battery Crushing and Separation Equipment Suppliers in Australia (2025)

Founded in 2010 and based in Melbourne, EcoCycle Solutions has cemented its reputation as a pioneer in “dry process equipment” for lithium-ion battery recycling. What makes them stand out? Their flagship li-ion battery breaking and separating equipment —a modular system designed to handle everything from small battery packs to EV battery modules. With a capacity ranging from 500 kg/h to 2,500 kg/h, it uses high-speed crushing followed by air classification and electrostatic separation to split metals, plastics, and electrolytes without relying on water. Local recyclers love their focus on energy efficiency: the dry process cuts down on water usage by 90% compared to traditional wet methods, a huge win in Australia’s drought-prone regions. Plus, their built-in air pollution control system equipment (think high-efficiency filters and dust collectors) ensures emissions stay well below national standards. “EcoCycle’s gear is tough enough for our 24/7 operations but smart enough to keep our carbon footprint low,” says Mark Thompson, operations manager at Sydney-based Green回收.

Hailing from Perth, GreenTech Recyclers has made a name for itself with “wet process equipment” that’s a hit with large-scale facilities. Their star product? A circuit board recycling plant with dry separator (yes, they do lithium batteries too!) that’s been adapted specifically for lithium-ion cells. Here’s how it works: batteries are first discharged and disassembled, then fed into a high-torque shredder. The shredded material goes through a water-based separation tank, where density differences separate heavy metals (like copper and nickel) from lighter plastics. What customers rave about is the system’s flexibility—it can switch between processing lithium batteries and other e-waste, like circuit boards, with minimal reconfiguration. And for recyclers worried about water waste, GreenTech includes a closed-loop water treatment system that recycles up to 95% of the process water. “We run both battery and circuit board recycling lines, and GreenTech’s gear lets us do it all without doubling our footprint,” notes Sarah Lee, plant manager at Brisbane’s RecycleRight Industries. With capacities up to 2,000 kg/h, they’re a top pick for mid-to-large operations.

Based in Adelaide, Aussie Battery Recovery Systems (ABRS) is all about “compact but powerful.” Their claim to fame? A compact granulator with dry separator equipment that’s perfect for small to medium recyclers short on space. Don’t let the size fool you—this little workhorse can handle 300–800 kg/h of lithium batteries, using a two-step process: first, a precision granulator crushes batteries into uniform particles, then a dry air separator sifts out metals and plastics. What really wins over customers is ABRS’s focus on safety. Their system includes built-in thermal sensors and inert gas purging to prevent fires (a common risk with lithium batteries), plus a user-friendly touchscreen interface that even new operators can master quickly. “We started with a small setup, and ABRS’s gear grew with us,” says Jake Wilson, owner of a family-run recycler in Hobart. “Now we’re processing 500 kg/day, and the system still runs like it’s brand new.”

Sydney-based CleanPlanet Technologies is for recyclers who refuse to compromise on environmental standards. Their lithium battery recycling plant isn’t just about crushing and separating—it’s a full ecosystem. The heart of the system is their air pollution control system for li battery recycling plant , which uses advanced scrubbers and activated carbon filters to capture harmful fumes (like HF and VOCs) during processing. Pair that with their energy-efficient hydraulic press machines equipment —used to compress metal-rich fractions into dense briquettes for smelting—and you’ve got a setup that’s as green as it is productive. CleanPlanet’s systems are also known for their data-driven design: built-in sensors track everything from metal recovery rates to energy use, giving operators real-time insights to tweak performance. “We needed to meet the strictest emissions laws in Victoria, and CleanPlanet’s air control system made that possible—no fines, no headaches,” says Michelle Chen, sustainability director at Melbourne’s EcoMetals.

WARI, based in Perth, specializes in “tough jobs for tough regions.” Their li-ion battery breaking and separation system is built to withstand the harsh conditions of remote mining towns and industrial sites. What makes it rugged? A heavy-duty 2 shaft shredder equipment (think industrial-grade steel blades and a reinforced frame) that chews through even the most stubborn battery casings. The system also includes a plastic pneumatic conveying system to move lightweight plastic fractions from the separator to storage—no manual handling required, which is a big plus for sites with limited staff. WARI’s gear is also modular, so recyclers can start small (500 kg/h) and add capacity later by upgrading shredders or separators. “We’re in Kalgoorlie, where dust and heat are constant battles, but WARI’s system hasn’t skipped a beat in two years,” says Tom Richards, operations lead at Outback Recycling Co. “It’s built like a tank, but still gets the job done efficiently.”

QBRE, located in Brisbane, is all about “custom solutions for unique needs.” While they offer standard li-ion battery breaking and separating equipment , their real strength is tailoring systems to fit odd spaces or specific battery types (like lithium iron phosphate vs. nickel-cobalt-aluminum). One of their most popular builds? A mobile unit mounted on a trailer, designed for recyclers who need to process batteries on-site at EV workshops or electronics retailers. But their fixed systems are equally impressive: many include a hydraulic briquetter equipment attachment, which compresses metal fines into dense, easy-to-transport briquettes—saving on shipping costs for recyclers sending material to smelters. “We work with a lot of small EV dealerships that generate battery waste, and QBRE’s mobile unit lets us pick up and process on the spot,” says Lisa Wong, owner of Brisbane Mobile Recycling. “No more storing hazardous waste—we crush, separate, and briquette in a day.”

Based in Adelaide, Southern Cross Eco Machines is a favorite for recyclers focused on “high recovery rates.” Their circuit board recycling plant wcbd-2000a with dry separator (adapted for lithium batteries) uses a combination of mechanical crushing and electrostatic separation to pull out over 98% of valuable metals—one of the highest rates in the industry. How? Their secret is in the separator design: a high-voltage electrostatic drum that sorts metals from non-metals with pinpoint accuracy. Southern Cross also offers training for operators, ensuring recyclers get the most out of their gear. “We were struggling with low cobalt recovery until Southern Cross sent a technician to tweak our separator settings—now we’re hitting 99%,” says Raj Patel, plant manager at EcoRecycle SA. With capacities from 800 kg/h to 2,000 kg/h, they’re ideal for mid-sized operations chasing maximum returns.

NTGS, operating out of Darwin, is on a mission to make lithium recycling accessible to Indigenous communities and remote areas. Their portable briquetting machine (yes, they do full crushing systems too!) is a game-changer for small-scale recyclers. Weighing just 500 kg and powered by a diesel generator, this mobile unit can process 100–200 kg/h of battery material, crushing and separating on-site before briquetting the metal fraction for transport. For larger setups, NTGS also offers a compact li-ion battery breaking and separating equipment with a footprint smaller than a shipping container—perfect for communities with limited space. “In remote Arnhem Land, transporting batteries to the city is costly and risky. NTGS’s portable gear lets us process locally, creating jobs and cutting emissions from trucking,” says David Yunupingu, coordinator at Yolngu Recycling Initiative. It’s recycling with a community focus, and it’s working.

VAR, based in Geelong, is for tech lovers. Their lithium battery recycling plant is packed with smart features, from AI-powered sorting cameras that identify battery types (no more manual sorting!) to a cloud-based monitoring system that lets operators track performance from anywhere. The star of the show? Their dry process equipment with a “smart separator”—it uses machine learning to adjust air flow and vibration settings in real time, ensuring higher metal recovery rates even when battery compositions vary (hello, mixed EV and phone batteries!). VAR also offers 24/7 technical support, a lifeline for recyclers running round-the-clock operations. “We process batteries from 10 different brands, and VAR’s AI separator adapts on the fly—no more stopping to reconfigure,” says James O’Connor, tech lead at Geelong Battery Recyclers. “It’s like having a robotics engineer on staff, minus the salary.”

Rounding out our list is TEE, a Hobart-based supplier with a focus on “sustainability from start to finish.” Their lithium battery recycling plant isn’t just about processing—it’s designed to be circular. The system uses hydraulic baler equipment to compress plastic waste from batteries into bales for recycling, while excess heat from the shredder is captured and used to warm the separation area in cold Tasmanian winters. TEE also sources 30% of their steel for equipment from recycled materials, walking the walk on sustainability. “We wanted a supplier who lives their values, not just talks about them,” says Emma Green, owner of Hobart GreenCycle. “TEE’s baler turns plastic waste into a sellable product, and their heat recovery cuts our energy bills—win-win.” With capacities up to 1,500 kg/h, they’re a solid choice for eco-conscious recyclers.